3D Printer Warning: Heating Plastic To High Temps is Not Healthy

If you’ve ever tried to cut a piece of acrylic with a tool designed to cut wood or metal, you know that the plastic doesn’t cut in the same way that either of the other materials would. It melts at the cutting location, often gumming up the tool but always releasing a terrible smell that will encourage anyone who has tried this to get the proper plastic cutting tools instead of taking shortcuts. Other tools that heat up plastic also have this problem, as Gizmodo reported recently, and it turns out that the plastic particles aren’t just smelly, they’re toxic.

The report released recently in Aerosol Science and Technology (first part and second part) focuses on 3D printers which heat plastic of some form or other in order to make it malleable and form to the specifications of the print. Similar to cutting plastic with the wrong tool, this releases vaporized plastic particles into the air which are incredibly small and can cause health issues when inhaled. They are too small to be seen, and can enter the bloodstream through the lungs. The study found 200 different compounds that were emitted by the printers, some of which are known to be harmful, including several carcinogens. The worst of the emissions seem to be released when the prints are first initiated, but they are continuously released throuhgout the print session as well.

Perhaps it’s not surprising that aerosolized plastic is harmful to breathe, but the sheer magnitude of particles detected in this study is worth taking note of. If you don’t already, it might be good to run your 3D printer in the garage or at least in a room that isn’t used as living space. If that’s not possible, you might want to look at other options to keep your work area safe.

Thanks to [Michael] for the tip!

8 Bit Message in a Digital Bottle

As seasoned data-travelers, we’re used to wielding the internet to send messages and communicate to others without any limitations. No one has to be stranded on a figurative island blowing smoke signals… unless of course they wanted to be. What [Harm Alexander Aldick] has done with his project “Lorem Ipsum”, is create a situation where others can only communicate to him through a sort of message in a bottle. The bottle in this case is an electronic widget.

In this social experiment, [Harm] has stationed a small Ikea picture frame at his desk, which shows images and text sent to him in real-time from others in the world. With an Arduino as the brain, a small 8×8 LED matrix mounted at the bottom right of the frame displays the data received by means of an ethernet module. Anyone can use his web interface to modify the pixels of the matrix on a virtual version of the installation. Once sent, the message is transmitted through an IPv6 internet connection and is translated to UDP which the unit is controlled by.

[Harm]’s project investigates how people react when given the chance to send a message in complete anonymity to someone they don’t know… in of all things, the form of something as limited as 64 pixels. The project name “Lorem Ipsum” refers to the filler text used in graphic design to hold the place of what would otherwise be more meaningful information, so that it doesn’t detract from the experience of viewing the layout. Curious about what sort of ‘graphical experience’ I would come up with myself, I took a shot at punching away at [Harm’s] GUI. I got momentarily lost in turning the little red dots on and off and eventually turned out this little ditty:


It was supposed to be something of a triangle, yet turned into a crop circle… or pronged nipple. After it was sent, I wondered whether or not [Harm] actually saw it. In the case that he did, I can only imagine what I communicated to our fellow hacker abroad with my squall of dots. All of these thoughts though are the whole point of the project. Awesome work!