When it comes to machining, the material that springs to mind is likely to be aluminum, steel, or plastic. We don’t necessarily think of glass as a material suitable for machining, at least not in the chuck-it-up-in-the-lathe sense. But glass is a material that needs to be shaped, too, and there are a bunch of different ways to accomplish that. Few, though, are as interesting as micromachining glass with laser-induced plasma bubbles. (Video, embedded below.)
The video below is from [Zachary Tong]. It runs a bit on the longish side, but we found it just chock full of information. The process, formally known as “laser-induced backside wet-etching,” uses a laser to blast away at a tank of copper sulfate. When a piece of glass is suspended on the surface of the solution and the laser is focused through the glass from the top, some interesting things happen.
The first pulse of the laser vaporizes the solution and decomposes the copper sulfate. Copper adsorbs onto the glass surface inside the protective vapor bubble, which lasts long enough for a second laser pulse to come along. That pulse heats up the adsorbed copper and the vapor in the original bubble, enough to melt a tiny bit of the glass. As the process is repeated, small features are slowly etched into the underside of the glass. [Zachary] demonstrates all this in the video, as well as what can go wrong when the settings are a bit off. There’s also some great high-speed footage of the process that’s worth the price of admission alone.
We doubt this process will be a mainstream method anytime soon, not least because it requires a 50-Watt Nd:YAG fiber laser. But it’s an interesting process that reminds us of [Zachary]’s other laser explorations, like using a laser and Kapton to make graphene supercapacitors.
Continue reading “Micromachining Glass With A Laser — Very, Very Slowly”
If you’ve ever tried to cut a piece of acrylic with a tool designed to cut wood or metal, you know that the plastic doesn’t cut in the same way that either of the other materials would. It melts at the cutting location, often gumming up the tool but always releasing a terrible smell that will encourage anyone who has tried this to get the proper plastic cutting tools instead of taking shortcuts. Other tools that heat up plastic also have this problem, as Gizmodo reported recently, and it turns out that the plastic particles aren’t just smelly, they’re toxic.
The report released recently in Aerosol Science and Technology (first part and second part) focuses on 3D printers which heat plastic of some form or other in order to make it malleable and form to the specifications of the print. Similar to cutting plastic with the wrong tool, this releases vaporized plastic particles into the air which are incredibly small and can cause health issues when inhaled. They are too small to be seen, and can enter the bloodstream through the lungs. The study found 200 different compounds that were emitted by the printers, some of which are known to be harmful, including several carcinogens. The worst of the emissions seem to be released when the prints are first initiated, but they are continuously released throuhgout the print session as well.
Perhaps it’s not surprising that aerosolized plastic is harmful to breathe, but the sheer magnitude of particles detected in this study is worth taking note of. If you don’t already, it might be good to run your 3D printer in the garage or at least in a room that isn’t used as living space. If that’s not possible, you might want to look at other options to keep your work area safe.
Thanks to [Michael] for the tip!
While the rise of electronic cigarettes and vaping has led to many aggravated bystanders, an installation in Germany may have found a vapor of a different ilk. Rather than nicotine, this cloud of vapors is full of tequila which precipitates out into glasses (or people) who happen to be nearby.
The cloud generator uses ultrasonic devices to vibrate the tequila molecules until they form a fine mist. The mist is delivered outward towards the sculpture, where a delicious cloud forms. From there, the cloud literally rains tequila out into its original, drinkable tequila form. It appears to take a while to gather enough tequila from the cloud, though, so there is a convenient tap on the side that will dispense it without all the rigmarole.
Basically this is a nebulizer which is using tequila and dispersing the output rather than directing it. You’re unlikely to get a large enough gasp for inebriation, but technically there is
an opportunity a risk here of becoming second-hand drunk.
The installing is an effort by the Mexican Tourism Board to encourage Germans to take a break from the rain in favor of visiting sunny Mexico, we’d have to say that the effort seems to be a success. Once there, hopefully any visitors will be able to enjoy a perfect margarita or two as well.
If you’re thinking of trying the acetone-vapor polishing process to smooth your 3D printed objects you simply must check out [Christopher’s] experiments with the process. He found out about the process from our feature a few days ago and decided to perform a series of experiments on different printed models.
The results were mixed. He performed the process in much the same way as the original offering. The skull seen above does a nice job of demonstrating what can be achieved with the process. There is a smooth glossy finish and [Christopher] thinks there is no loss of detail. But one of the three models he tested wasn’t really affected by the vapor. He thinks it became a bit shinier, but not nearly as much as the skull even after sending it through the process twice. We’d love to hear some discussion as to why.
There is about eight minutes of video to go along with the project post. You’ll find it after the jump.
Continue reading “More Acetone-vapor Polishing Experiments”
This cloud chamber is designed to keep the environment friendly for observing ionizing radiation. The group over at the LVL1 Hackerspace put it together and posted everything you need to know to try it out for yourself.
A cloud chamber uses a layer of alcohol vapor as a visual indicator of ionizing particles. As the name suggests, this vapor looks much like a cloud and the particles rip though it like tiny bullets. You can’t see the particles, but the turbulence they cause in the vapor is quite visible. Check out the .GIF example linked at the very bottom of their writeup.
The chamber itself uses a Peltier cooler and a CPU heat sink. The mounting and insulation system is brilliant and we think it’s the most reliable way we’ve seen of putting one of these together. Just remember that you need a radioactive source inside the chamber or you’ll be waiting a long time to see any particles. They’re using a test source here, but we saw a cloud chamber at our own local Hackerspace that used thoriated tungsten welding rods which are slightly radioactive.