3D-Printed Thermite Brings The Heat, And The Safety

Thermites are a double-edged sword. Packing a tremendous energy density, and eager to produce tremendous heat when ignited, thermite is great for welding train tracks. But sometimes you might be looking for a little more finesse. A new approach to 3D printing thermites might just be able to tame the beast.

Most of us do our soldering while sitting safely indoors in a comfortable climate. The biggest dangers we’re likely to face are burnt fingertips, forgetting the heat shrink, or accidentally releasing the smoke monster. But outside of our homes and workshops, there’s a lot of extreme joining of metals going on. No matter where it’s done, welding and brazing in the field requires a lot of equipment, some of which is unwieldy and even more difficult to move around in harsh conditions.

Welding railroad tracks with thermite. Image via YouTube

The utility of brazing is limited by all the complex scaffolding of hardware required to support it. This limiting factor and the discovery of thermite led to exothermic welding, which uses an energetic material to provide enough heat to melt a filler metal and join the pieces. Energetic materials can store a lot of chemical energy and forcefully release it in a short period of time.

Thermites are made of metal oxide and metal powder, often iron oxide and aluminium. When ignited by a source of high heat, thermite compounds undergo an exothermic reduction-oxidation (redox) reaction as the aluminium reduces the number of electrons in the iron oxide atoms. More heat makes the reaction run faster, generating more heat, and so on. The result is molten iron and aluminium oxide slag.

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Enhance Your Magnetic Silly Putty With Personal Lubricants


Instructables user [killbox] seems to have come across a process that actually makes magnetic silly putty “better”, depending on your specific needs. He had tons of fun making a batch of magnetic putty, but thought that the addition of iron oxide made it stiff and a bit slow moving for his tastes.

He tried to find a household item that could act as silly putty thinner, but after trying various oils, gylcerin, and rubbing alcohol, he came up empty handed. Undeterred, he researched how silly putty itself is made, and based on its list of ingredients, decided to seek out some sort of silcone-based lubricant.

He headed out to the local sex shop, and spent some time browsing through the “personal lubricant” section, in hopes of finding what he needed. He settled on ”Gun Oil”, a silicone lubricant that also contained Dimethicone, an item on the ingredient list of the lubricant he initially used to make the batch of magnetic putty.

After adding the lubricant, he found that the putty retained its texture, but flowed far more easily. The thinner putty also consumes rare earth magnets more quickly than its unaltered brethren, as you can see in the picture above.

We’re not sure how far you could push the ferro-putty before it would become a mess, but it’s certainly warrants further experiments.

[Thanks, Mike]

Magnetism Makes Silly Putty Fun Again

The image above is a screen capture from a video clip where the black ooze gobbles up that rare-earth magnet. It’s actually a blob of Silly Putty which was slightly altered to add magnetic properties. [Mikeasaurus] grabbed some ferric iron oxide powder from an art supply store and donned gloves and a dust mask while massaging it into the silicone polymer. If you get the right mix of the two materials you end up with a flowing substance that performs mysteriously when exposed to a magnetic field.

Check out the video after the break to see some of the tricks that [Mikeasaurus] can do. The putty really looks like it has a life of its own. It will stretch a remarkable distance to get close to the magnets (amorphous stretch). If left in contact with one it will fully engulf it and then form an orb.

Now, is there any way to use this with electromagnetic fields to build a morphing robot?

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