For those who might not have run into one before, a magnetic vise is used when you want to quickly anchor something to a metal surface at an arbitrary position. They’re often used to hold the workpiece down when machining, and can be a real time saver if a lot of repositioning is involved.
[Workshop From Scratch] recently wanted to put together one of these handy pieces of gear, and as we’ve come to expect from his channel, the finished product is an absolute beast. Starting with little more than scraps of metal, the video after the break takes the viewer on a fascinating journey that ends with some demonstrations of the vise in action.
Conceptually, this build is relatively simple. Start with a vise, put a hollow base on it, and fit it with powerful electromagnets that will anchor it down once you flip the switch. Technically you could just build a magnetic base and bolt a commercially available vise onto it, but that’s not how [Workshop From Scratch] does things.
Every element of the build is done by hand, from the pattern cut into the jaws to the t-handle nut driver that gets adapted into a very slick crank. Of particular interest is how much effort is put into grinding down the surface of the electromagnets so they are perfectly flush with the base of the vise. Incidentally, these beefy electromagnets were salvaged from automotive air conditioning compressors, so you might want to add that to your junkyard shopping list.
Eagle-eyed readers might recognize the surface [Workshop From Scratch] uses the vise on as the custom drill press table he built a few months ago. These videos are not only reminders of what you can accomplish when you’ve mastered the use of a few common tools, but just how much design and thought goes into the hardware many of us take for granted.
Continue reading “Scratch Built Magnetic Vise Stays Where You Need It”
One of the features that made Scientific American magazine great was a column called “The Amateur Scientist.” Every month, readers were treated to experiments that could be done at home, or some scientific apparatus that could be built on the cheap. Luckily, [Ben Krasnow]’s fans remember the series and urged him to tackle a build from it: a DIY mass spectrometer. (Video, embedded below the break.)
[Ben] just released the video below showing early experiments with a copper tube contraption that was five months in the making; it turns out that analytical particle physics isn’t as easy as it sounds. The idea behind mas spectrometry is to ionize a sample, accelerate the ions as they pass through a magnetic field, and measure the deflection of the particles as a function of their mass-to-charge ratio. But as [Ben] discovered, the details of turning a simple principle into a working instrument are extremely non-trivial.
His rig uses filaments extracted from carefully crushed incandescent lamps to ionize samples of potassium
iodide chloride; applied to the filament and dried, the salt solution is ionized when the filament is heated. The stream of ions is accelerated by a high-voltage field and streamed through a narrow slit formed by two razor blades. A detector sits orthogonal to the emitter across a powerful magnetic field, with a high-gain trans-impedance amplifier connected. With old analog meters and big variacs, the whole thing has a great mad scientist vibe to it that reminds us a bit of his one-component interferometer setup.
[Ben]’s data from the potassium sample agreed with expected results, and the instrument is almost sensitive enough to discern the difference between two different isotopes of potassium. He promises upgrades to the mass spec in the future, including perhaps laser ionization of the samples. We’re looking forward to that.
Continue reading “[Ben Krasnow] Builds A Mass Spectrometer”
It seems as though every week we see something that clearly shows we’re living in the future. The components we routinely incorporate into our projects would have seemed like science fiction only a few short years ago, but now we buy them online and have them shipped to us for pennies. And what can say we’ve arrived in the future more than off-the-shelf plasma thrusters for the DIY microsatellite market?
Although [Michael Bretti] does tell us that he plans to sell these thrusters eventually, they’re not quite ready for the market yet. The AIS-gPPT3-1C series that’s currently under testing is designed for the micro-est of satellites, the PocketQube, a format with a unit size only 5 cm on a side – an eighth the size of a 1U CubeSat. The thrusters are solid-fueled, with blocks of Teflon, PEEK, or Ultem that are ablated by a stream of plasma. The gaseous exhaust is accelerated and shaped by a magnetic nozzle that’s integrated right into the thruster. The thruster is mounted directly to a PCB containing the high-voltage supplies and control electronics to interface with the PocketQube’s systems. The 34-gram thrusters have enough fuel for perhaps 500 firings, although that and the specifics of performance are yet to be tested.
If you have any interest at all in space engineering or propulsion systems, [Michael]’s site is worth a look. There’s a wealth of data there, and reading it will give you a great appreciation for plasma physics. We’ve been down that road a lot lately, with cold plasma, thin-film plasma deposition, and even explaining the mystery of plasmatic grapes.
Thanks to [miguekf] for the tip.
We’ve seen countless different robot kits promoted for STEM education, every one of which can perform the robotic “Hello World” task of line following. Many were in attendance at Maker Faire Bay Area 2019 toiling in their endless loops. Walking past one such display by Microduino, Inc. our attention was caught by a demonstration of their mCookie modules in action: installing a peripheral module took less than a second with a “click” of magnets finding each other.
Many Arduino projects draw from an ecosystem of Arduino shields. Following that established path, Microduino had offered tiny Arduino-compatible boards and peripherals which connected with pins and headers just like their full-sized counterparts. Unfortunately their tiny size also meant their risk of pin misalignment and corresponding damage would be higher as well. mCookie addresses this challenge by using pogo pins for electrical contacts, and magnets to ensure proper alignment. Now even children with not-quite-there-yet dexterity can assemble these modules, opening up a market to a younger audience.
Spring loaded electric connections are a popular choice for programming jigs, and we’ve seen them combined with magnets for ideas like modular keyboards, and there are also LittleBits for building simple circuits. When packaged with bright colorful LEGO-compatible plastic mounts, we have the foundation of an interesting option for introductory electronics and programming. Microduino’s focus at Maker Faire was promoting their Itty Bitty Buggy, which at $60 USD is a significantly more affordable entry point to intelligent LEGO creations than LEGO’s own $300 USD Mindstorm EV3. It’ll be interesting to see if these nifty mCookie modules will help Microduino differentiate themselves from other LEGO compatible electronic kits following a similar playbook.
Before Wolfram Alpha, before the Internet, before even PCs, calculations more complex than what could be accomplished with a “four banger” required some kind of programmable calculator. There were many to choose from, if you had the means, and as time passed they became more and more sophisticated. Some even added offline storage so your painstakingly written and tediously entered programs didn’t evaporate when the calculator was turned off.
One such programmable calculator, a Casio PRO fx-1 with magnetic card storage, came across [amen]’s bench recently. Sadly, it didn’t come with any cards, so [amen] reverse engineered the card reader and brought the machine back to its 1970s glory. The oddball mag cards for it are no longer available, so [amen] had to make do with. He found some blank cards of approximately the right size for cheap, but somehow had to replicate the band of vertical stripes adjacent to the magnetic strip on the card. Reasoning that they provide an optical synchronization signal, he decided to use a CNC router to cut a series of fine-pitched slots in the plastic card. It took a little effort to get working, including tapping the optical sensor and reading the signal on an oscilloscope, but as the video below shows, the hacked cards work fine with the vintage calculator.
Kudos to [amen] for reviving this retro-cool calculator. Now that it’s back in action, it might be fun to visualize domains on the magnetic strip. A flatbed scanner can be used for that job.
Continue reading “Reviving A Casio Scientific Calculator, With A CNC Router”
Ernő Rubik has much to answer for when it comes to the legacy of his namesake cube. It has both enthralled and tormented generations, allowing some to grandstand in the playground while others are forced to admit defeat in the face of a seemingly intractable puzzle. It just so happens that [Tom Parker] has been working on a Rubik’s cube with a novel magnetic design.
Yes, that’s right – [Tom]’s cube eschews the traditional rotating and sliding mechanism of the original cube, instead replacing it all with magnets. Each segment of the cube, along with the hidden center piece, is 3D printed. Through using a fused deposition printer, and pausing the print at certain layers, it’s possible to embed the magnets inside the part during the printing process.
[Tom] provides several different versions of the parts, to suit printers of different capabilities. The final cube allows both regular Rubik’s cube movements, but also allows for the player to cheat and reassemble it without having to throw it forcefully against the wall first like the original toy.
It’s an interesting build, and a great one to get to grips with the techniques involved in embedding parts in 3D prints. It may not be capable of solving itself, but we’ve seen another build that can pull off that impressive feat. Video after the break.
Continue reading “The Magnetic Rubik’s Cube”
Have you ever wished you could see in the RF part of the radio spectrum? While such a skill would probably make it hard to get a good night’s rest, it would at least allow you to instantly see dead spots in your WiFi coverage. Not a bad tradeoff.
Unwilling to go full [Geordi La Forge] to be able to visualize RF, [Ken Kawamoto] built the next best thing – an augmented-reality RF signal strength app for his smartphone. Built to aid in the repositioning of his router in the post-holiday cleanup, the app uses the Android ARCore framework to figure out where in the house the phone is and overlays a color-coded sphere representing sensor data onto the current camera image. The spheres persist in 3D space, leaving a trail of virtual breadcrumbs that map out the sensor data as you warwalk the house. The app also lets you map Bluetooth and LTE coverage, but RF isn’t its only input: if your phone is properly equipped, magnetic fields and barometric pressure can also be AR mapped. We found the Bluetooth demo in the video below particularly interesting; it’s amazing how much the signal is attenuated by a double layer of aluminum foil. [Ken] even came up with an Arduino with a gas sensor that talks to the phone and maps the atmosphere around the kitchen stove.
The app is called AR Sensor and is available on the Play Store, but you’ll need at least Android 8.0 to play. If your phone is behind the times like ours, you might have to settle for mapping your RF world the hard way.
Continue reading “Smartphone App Uses AR To Visualize The RF Spectrum”