Knitted Circuit Board Lends Flexibility To E-Textiles

June 19, 2014 by Kristina Panos 5 Comments

What could be better than sewing a circuit into wearable fabric? How about rolling your own circuit-ready knits? Chicago-based artist and assistant professor [Jesse] has done just that by perfecting a method for knitting solderable circuit boards.

This can be done by hand or with a knitting machine. The basic idea is that 2-3 strands of 34-36AWG bus wire are knitted into mercerized cotton yarn in rows, mimicking a piece of stripboard. Once the knitting is blocked and the component layout chosen, the floating bus wire strands between the rows are cut as you would cut unneeded stripboard traces. When it’s all done, [Jesse] used iron-on backing to protect her skin from scratches and lead transfer.

Her tutorial covers a simple LED circuit with a battery and a sliding switch, though she describes in detail how this can be expanded for more complex circuitry and offers good suggestions for working with different components. She also advocates feeding the bus wire from a spool rack to maintain tension and recommends stretching a piece of nylon stocking over the spool to keep it from unfurling all over the place.

This is the most aesthetically appealing e-textile work we’ve seen since this electro-embroidery piece or this blinky LED necklace, and it’s fascinating to watch the e-textile world unfold. Watch [Jesse]’s short videos after the break where she demonstrates a simple blinky knit as well as a lovely pulsing heart collar.

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OpenKnit, The Open Source Knitting Machine

February 20, 2014 by Brian Benchoff 57 Comments

For all the hubbub about 3D printers leading a way into a new era of manufacturing, a third industrial revolution, and the beginnings of Star Trek replicators, we really haven’t seen many open source advances in the production of textiles and clothing. You know, the stuff that started the industrial revolution. [Gerard Rubio] is bucking that trend with OpenKnit, an open-source knitting machine that’s able to knit anything from a hat to a sweater using open source hardware and software.

We’ve seen a few builds involving knitting machines, but with few exceptions they’re modifications of extremely vintage Brother machines hacked for automation. OpenKnit is built from the ground up from aluminum extrusion, 3D printed parts, a single servo and stepper motor, and a ton of knitting needles.

The software is based on Knitic, an Arduino-based brain for the old Brother machines. This, combined with an automatic shuttle, allows OpenKnit to knit the sweater seen in the pic above in about an hour.

Since OpenKnit is inspired by the RepRap project, all the files, software, and assembly instructions will be up on Github shortly. there’s also a video available below, and a Flickr gallery right here.

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Twitter Knitter Combines 40 Year Old Hardware With Modern Social Media

August 20, 2013 by Michael Ciuffo 12 Comments

When presented with a vintage Empisal Knitmaster knitting machine, members of the TOG Dublin Hackerspace worked together to not only bring it back from the dead but to also add some custom hardware that allows for computer generated patterns.

At first the Knitmaster was in fairly bad shape requiring a few custom machined parts just to function. It was originally designed to feed in special punch cards that mechanically directed the many moving parts of the machine (called “dibblers”) to knit patterns in yarn. Using an Arduino, a number of servos, and a microswitch to detect when the knitting carriage is pulled across, this card-read system was replaced with a computer controlled mechanism that can direct the machine to print out images one row at a time.

Of course, you don’t get too many opportunities to name your project something as cute as “The Twitter Knitter”, so once the system was working, it was only a matter of writing some code to snatch tweets from the web and generate images out of the text. Visitors of the Dublin Mini Maker Faire got to watch it in action as they posted tweets with a particular hashtag which the machine happily printed in yarn (as long as they weren’t too long).

Video demo after the jump.

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Giving A CNC Knitting Machine A New Brain

March 26, 2013 by Brian Benchoff 21 Comments

We’re all about big machines that build things for us – laser cutters, CNC mills, and 3D printers are the machines de rigueur for Hackaday. Too often we overlook the softer sides of fabrication that include textiles and knitting. [varvara] and [mar] are doing their best to bring us the softer side of things with their modification of a Brother knitting machine. They call their build Knitic, and it’s a great way to knit with computer control.

Instead of previous Brother knitting machine hacks we’ve seen, Knitic doesn’t bother with emulating the keypad or controlling the microprocessor already there; this build dispenses with the Brother brain and controls the solenoids and switches of the knitting machine directly with the help of an Arduino and a home-etched shield.

It’s not quite an automated knitting machine – someone still has to run the shuttle across the machine – but the patterns are controlled via a Processing app available on the Knitic github. You can check out [Varvara]’s demo of Kinitic after the break.

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Hackaday Links: March 8, 2013

March 8, 2013 by Brian Benchoff 25 Comments

Cheap GPS modules

If you’re making a GPS-enabled project, you may have noticed the commonly available GPS modules are pretty expensive – usually around $50. Here’s one for $8. It’s a U-blox PCI-5S GPS receiver on a PCI Express card. There are test points for serial and USB data, though, so fitting this in your project is a breeze.

Grandfather clock makes a giraffe’s scarf

Here’s a clock project from [Siren Elise Wilhelmsen]. Over the course of 365 days, the clock knits a giant, 2-meter tube of yarn that should be the perfect start for a half-dozen pairs of socks. No video for this, but if you find one, post a comment.

A huge hackerspace for Hotlanta

Atlanta is getting a new hackerspace. It’s called My Inventor Club and they’re starting to move into their space. Judging from [Scott]’s pictures of the new space it’s huge. We can’t wait for the video tour once they’re done moving in.

Ardino and Windows 8

Windows 8 is… weird… and you can’t install unsigned drivers without a lot of rigamarole. This means installing the Arduino IDE is a pain but [Dany] has a solution. Reboot into “test mode” and you can install unsigned drivers without your computer throwing a hissy fit.

Tweet for welts and bruises

[Zach]’s boss told him to come up with a Twitter-controlled paintball gun. Why he was asked to build this is beyond us, but the build is still cool. It’s powered by an Arduino and was built in just 12 hours. If only there was a video stream…

Hey guys, need some help here.

Alright, I’ve got a little problem with component sourcing. I’m making a ‘shield’ for the Raspberry Pi. Does anyone know where I can get really long female headers for the GPIO pins so the board will fit over the USB and Ethernet jacks? Here’s the project if you’re curious. I think the female part of the header needs to be 14mm high at least to fit over the USB port.

EDIT: Samtec ESQ-113-33-L-D. Here’s their site. This site is amazing. You can actually… find things. Completely unique experience here. Thank you, [Richard].

Home Built Knitting Machine

December 17, 2010 by Caleb Kraft 25 Comments

Wow, we knew it wouldn’t be too long before we would see a fully automated home built knitting machine show up. We recently posted a hack where people were emulating the keyboard input of a commercial knitting machine, and that was pretty awesome, but we knew we would be seeing some hacked together machines soon. [corex37] hasn’t let us down with this beast. It is mainly composed of old printer parts, a couple servos, and a Picaxe 18-x microcontroller. It seems to do a good job right now, but lets hope he keeps going. It would be cool to see it able to change colors like the other one.

[via Make]

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Knitting Machine Hack By Keypad Emulation

December 6, 2010 by Mike Szczys 3 Comments

[Travis Goodspeed] and Hackaday alum [Fabienne Serriere] joined forces to develop an alternative interface for a knitting machine. They’re working with the Brother KH-930E machine. We saw [Becky Stern] use the same model by manipulating data on an emulated floppy drive for the device. [Travis] and [Fabienne] went a different route, and are emulating the keypad using an Arduino and a set of transistors.

They started by reverse engineering the keypad matrix using a continuity tester. Once they worked out the column and row layout they connected each to an NPN transistor. The Arduino sketch simulates button presses to set knitting bits for each row, with just one reset button for user input. This can be used to send data from a PC, or as a standalone system. Either way, it’s not only a great way to add functionality to the kitting machine, but a good example of how to interface with the keypad on just about any device.