a 3d mesh of a rabbit, and a knit version of the same

Knitting Software Automatically Converts 3D Models Into Machine-knit Stuffies

June 14, 2019 by Brian Boucheron 20 Comments

We’ve seen our fair share of interesting knitting hacks here at Hackaday. There has been a lot of creative space explored while mashing computers into knitting machines and vice versa, but for the most part the resulting knit goods all tend to be a bit… two-dimensional. The mechanical reality of knitting and hobbyist-level knitting machines just tends to lend itself to working with a simple grid of pixels in a flat plane.

However, a team at the [Carnegie Mellon Textiles Lab] have been taking the world of computer-controlled knitting from two dimensions to three, with software that can create knitting patterns for most any 3D model you feed it. Think of it like your standard 3D printing slicer software, except instead of simple layers of thermoplastics it generates complex multi-dimensional chains of knits and purls with yarn and 100% stuffing infill.

The details are discussed and very well illustrated in their paper entitled Automatic Machine Knitting of 3D Meshes and a video (unfortunately not embeddable) shows the software interface in action, along with some of the stuffing process and the final adorable (ok they’re a little creepy too) stuffed shapes.

Since the publication of their paper, [the Textiles Lab] has also released an open-source version of their autoknit software on GitHub. Although the compilation and installation steps look non-trivial, the actual interface seems approachable by a dedicated hobbyist. Anyone comfortable with 3D slicer software should be able to load a model, define the two seams necessary to close the shape, which will need to be manually sewn after stuffing, and output the knitting machine code.

Previous knits: the Knit Universe, Bike-driven Scarf Knitter, Knitted Circuit Board.

Socks By Bob

January 11, 2017 by Pedro Umbelino 25 Comments

No, this article is not about SOCKS4 or SOCKS5 or Proxies. It’s about real socks, the ones that go onto your feet. Meet [Bob Rutherford], 88 years old, who lives in Saskatoon, Canada. He and his gang ([Glynn Sully], 92 years old , [George Slater] 85 year old, and young [Barney Sullivan] 65 years old) have made 10,000 socks for shelters in the community and across the country. That’s almost 8 miles of socks. Last year alone “operation Socks by Bob” as he likes to call it, produced 2,000 socks.

So how did these 4 fellows manage to pull this off? Turns out that [Bob] has a bit of a maker spirit in him and he actually built a fast, cheap, knitting machine for the purpose of making socks. Using a sewer tubing as a base, the machines can knit at 90 stitches a second.

He made it a while back but it didn’t have much of a use in mind for it. Sadly, seven years ago his wife passed away, leaving him facing a void in his life. Following his son advice “If you want to help yourself, help somebody else”, he decided to start this project.

“There’s a lot of us, as we grow older, we sit at home and look at the wall with nothing to do! Socks by Bob has given me that something to do.” [Bob]

Nowadays the gang has 2 machines working steadily and, once a week, they cut the long tubes of wool into socks. Half the yarn is donated, the other plus shipping costs are raised by [Bob’s] son. The knitting machines look pretty awesome in action. See for yourself in the video below.

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Making Mittens For A Smartphone

January 23, 2015 by Brian Benchoff 32 Comments

For those of us in the slightly inhospitable parts of the northern hemisphere, it’s freaking cold outside. Spring can’t come sooner, and smartphones won’t work if you’re wearing normal gloves. Smartphones will work if you sew a few bits of conductive thread into your gloves, but if you prefer mittens, you’re out of luck. That’s alright, because [Becky] at Adafruit has great guide for knitting your own smart phone mittens.

Intellectually, the concept of weaving fabric is fairly simple – it’s just interlaced threads that form a flexible sheet. Sewing, too, is fairly straightforward. Knitting, on the other hand, is weird. It’s a single string tied to itself that forms a 3D shell. If you’ve ever picked up a pair of knitting needles, you’ll soon realize whoever invented knitting is perhaps the greatest forgotten genius in all of human history. Lucky, then, that [Becky] has a lot of links that go through how to knit, and how to turn yarn into a pair of mittens with this pattern.

To make these mittens work with a smartphone, [Becky] is using a stainless conductive yarn stitched into the thumb and fingertips of the mitten. It works, and now you can use your touchscreen device no matter how cold it is.

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Knitting In The Round

January 15, 2015 by Brian Benchoff 12 Comments

There have been a few posts on Hackaday over the years involving knitting, either by modifying an old Brother knitting machine to incorporate modern hardware, or by building a 3D printed knitting machine. All of these hacks are examples of flat knitting, and are incapable of making a seamless tube. Circular Knitic bucks that trend by using 3D printing and laser cutters to create an open source circular knitting machine.

Circular Knitic is an expansion on an earlier build that gave a new brain to old Brother knitting machines from the 70s. This build goes well beyond simple manipulation of electrons and presents an entire knitting machine specifically designed for circular knitting. It’s completely automated, so once the machine is set up, a giant tube of knit yarn is automagically created without any human intervention.

This isn’t the first completely open source knitting machine; OpenKnit can be made with aluminum extrusion, some electronics, and a few 3D printed parts. Circular Knitic is, however, the first circular knitting machine we’ve seen, and according to the Github is completely open source.

The creators of Circular Knitic, [Varvara] and [Mar] have been showing off their machine at an exhibition in Zaragoza, Spain called DOERS, where they’ll be knitting for the better part of six months. You can see some video of that below.

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THP Entry: All Yarns Are Beautiful

June 30, 2014 by Brian Benchoff 4 Comments

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There are a lot of builds out there that retrofit modern electronics into ancient knitting machines. The ability to print in yarn is very cool, but when you look at the total costs of these projects – especially the ancient Brother KH-930 knitting machines – these projects start getting very expensive. A much cheaper solution to these $700 knitting machines is the Brother KH-910 model, the first of its kind, and a machine that can be purchased for about $100. For their entry into The Hackaday Prize, [chris007] and [andz] put modern electronics into this slightly less capable knitting machine, turning what was once old junk into something with the same capabilities of a much more expensive machine.

The more expensive KH-930 and -940 knitting machines are fairly impressive pieces of technology, controlled with a floppy drive, and can be retrofitted with a serial cable to upload patterns. This is the basis of the Electro-knit and Knitic, but they simply don’t work with the Brother KH-910, a machine programmed with a primitive scanner and semi-transparent picture cards. It’s like the difference between punch cards and a disk drive, really.

[chris] and [andz]’s new controller for the Brother KH-910 is based on the Arduino, acting as a connection between a PC and the 200 solenoids and pins inside the knitting machine. That in itself is impressive – now, instead of being limited to 60-pixel wide yarn prints, the Brother KH-910 can use its full width, limited only by your arm strength and amount of yarn.

The project featured in this post is an entry in The Hackaday Prize. Build something awesome and win a trip to space or hundreds of other prizes.

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OpenKnit, The Open Source Knitting Machine

February 20, 2014 by Brian Benchoff 57 Comments

For all the hubbub about 3D printers leading a way into a new era of manufacturing, a third industrial revolution, and the beginnings of Star Trek replicators, we really haven’t seen many open source advances in the production of textiles and clothing. You know, the stuff that started the industrial revolution. [Gerard Rubio] is bucking that trend with OpenKnit, an open-source knitting machine that’s able to knit anything from a hat to a sweater using open source hardware and software.

We’ve seen a few builds involving knitting machines, but with few exceptions they’re modifications of extremely vintage Brother machines hacked for automation. OpenKnit is built from the ground up from aluminum extrusion, 3D printed parts, a single servo and stepper motor, and a ton of knitting needles.

The software is based on Knitic, an Arduino-based brain for the old Brother machines. This, combined with an automatic shuttle, allows OpenKnit to knit the sweater seen in the pic above in about an hour.

Since OpenKnit is inspired by the RepRap project, all the files, software, and assembly instructions will be up on Github shortly. there’s also a video available below, and a Flickr gallery right here.

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Electric Spinning Wheel

January 16, 2009 by Eliot 16 Comments

spinningwheel

[glacialwanderer], who you may remember from his CNC machine build, recently completed an electric spinning wheel. Spinning wheels are used by knitters to turn raw sheep’s wool into yarn. He went through several iterations before arriving at a good design. Besides the motor, there are two major components to the spinning wheel: the flyer and the bobbin. A Scotch tension brake is used to slow the rotation of the bobbin in relation to the flyer. This causes the wool to twist as it’s pulled on.

He initially tried to just use a dimmer switch with an AC motor. That quickly burnt up. The next version used a sewing machine motor since they’re designed with a variable speed control. Unfortunately, it didn’t have enough torque at low speeds. The final design used a DC motor with a SyRen motor controller. It offered plenty of power and at ~$150 it’s still less than the cheapest commercial models on eBay. You can see a video of it and the spinning process embedded below.

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