E-cigarettes use electrical power to rapidly heat and vaporize a base liquid such as propylene glycol, and that power comes from a battery. These devices are functionally straightforward but it can be a messy process on the inside. Thankfully though the batteries can be salvaged once components like heating elements either gum up or burn out.
[facelesstech] decided to use the battery from an e-cig as the power source for a smart sunglasses project, which uses two RGB LED rings to put on a light show. Opening up the device it was discovered that the battery was a straightforward lithium-polymer cell, in AAAA size. If you’ve ever torn open a 9 v battery and discovered the six diminutive cylinders inside, an AAAA cell is about the same size as one of those. However, the battery from the e-cig is both rechargeable and has a nominal voltage of 3.7 volts, which can happily drive a microcontroller project. The small battery fit nicely into one arm of the glasses, and when covered with heat-shrink, was hardly noticeable. The battery charger doesn’t fit inside the glasses, but one can’t have everything.
The ability of an e-cigarette to pump out clouds of vapor has led to some interesting hacks. One such is a DIY portable fog machine, which opens all kinds of doors for costuming applications.
This isn’t the first time we’ve seen a cell phone battery crammed into a mouse to increase capacity, but we think this one has been done quite nicely. [Phil] managed to fit a 2.7 – 4.2v Li-Poly battery in the mouse’s palm rest, where there was a little extra empty space. The battery can be charged from any USB port via a custom-built charging module, which he constructed using a MAX1555 charge controller. Another custom-built circuit resides in the space previously occupied by the AA batteries, which uses an MC340063 DC to DC converter to drop the battery’s voltage down to the 1.25v required by the mouse.
The only part of the build that [Phil] is not pleased with is the power switch on the bottom, but since you rarely see that, we could care less. We think it is quite well done, and with a second version already in the works, we anticipate that it will get even better.
Be sure to check out [Phil’s] video tour of the hack, which you can see below.