Keep Reading, Keep Watching

September 13, 2025 by Elliot Williams 13 Comments

I’ve been flying quadcopters a fair bit lately, and trying to learn some new tricks also means crashing them, which inevitably means repairing them. Last weekend, I was working on some wiring that had gotten caught and ripped a pad off of the controller PCB. It wasn’t so bad, because there was a large SMT capacitor nearby, and I could just piggyback on that, but the problem was how to re-route the wires to avoid this happening again.

By luck, I had just watched a video where someone else was building up a new quad, and had elegantly solved the exact same routing problem. I was just watching the video because I was curious about the frame in question, and I had absolutely no idea that it would contain the solution to a problem that I was just about to encounter, but because I was paying attention, it make it all a walk in the park.

I can’t count the number of times that I’ve had this experience: the blind luck of having just read or seen something that solves a problem I’m about to encounter. It’s a great feeling, and it’s one of the reasons that I’ve always read Hackaday – you never know when one hacker’s neat trick is going to be just the one you need next week. Indeed, that’s one of the reasons that we try to feature not just the gonzo hacks that drill down deep on a particular feat, but also the little ones too, that solve something in particular in a neat way. Because reading up on the hacks is free, and particularly cheap insurance against tomorrow’s unexpected dilemmas.

Knowing That It Is Possible

September 6, 2025 by Elliot Williams 10 Comments

We like to think that we can do almost anything. Give me a broken piece of consumer electronics, and I’ll open it up and kick the capacitors. Give me an embedded Linux machine, and I’ll poke around for a serial port and see if it’s running uboot. But my confidence suddenly pales when you hand me a smartphone.

Now that’s not to say that I’ve never replaced a broken screen or a camera module with OEM parts. The modern smartphone is actually a miracle of modularity, with most sub-assemblies being swappable, at least in principle, and depending on your taste for applying heat to loosen up whatever glue holds the damn things together.

But actually doing hardware hacking on smartphones is still outside of my comfort zone, and that’s a shame. So I was pretty pleased to see [Marcin Plaza] attempt gutting a smartphone, repackaging it into a new form factor, and even adding a new keyboard to it. The best moment in that video for me comes around eight minutes in, when he has completely disassembled all of the modules and is laying them out on his desk to see how little he needs to make the thing work. And the answer is batteries, motherboard, USB-C, power button, and a screen. That starts to seem like a computer build, and that’s familiar turf.

That reminded me of [Scotty Allen]’s forays into cell-phone hackery that culminated in his building one completely from parts, and telling us all about it at Supercon ages ago. He told me that the turning point for him was realizing that if you have access to the tools to put it together and can get some of the impossibly small parts manufactured and/or assembled for you, that it’s just like putting a computer together.

So now I’ve seen two examples. [Scotty] put his together from parts, and [Marcin] actually got a new daughterboard made that interfaces with the USB to add a keyboard. Hardware hacking on a cellphone doesn’t sound entirely impossible. You’d probably want a cheap old used one, but the barrier to entry there isn’t that bad. You’ll probably have to buy some obscure connectors – they are tiny inside smartphones – and get some breakout boards made. But maybe it’s possible?

Anyone have more encouragement?

Metric, Imperial, And Flexibility

August 16, 2025 by Elliot Williams 90 Comments

Al Williams wrote up a seemingly innocent piece on a couple of rules-of-thumb to go between metric and US traditional units, and the comment section went wild! Nothing seems to rile up the Hackaday comment section like the choice of what base to use for your unit system. I mean, an idealized version of probably an ancient Egyptian’s foot versus a fraction of the not-quite-right distance from the North Pole to the equator as it passes through Paris? Six of one, half a dozen the other, as far as I’m concerned. Both are arbitrary.

What’s fun, though, is how many of us need to know both systems and how schizophrenic it all can be. My favorite example is PCB layout, where tenths and thousandths of an inch are unavoidable in through-hole and surface-mount parts, yet we call out board sizes and drill bits in millimeters – on the same object, and without batting an eye. American 3D printer enthusiasts will know their M3 hardware, and probably even how much a kilogram weighs, because that’s what you buy spools of filament in. Oddly enough, though I live in Europe, I have 3/4” thread on my garden hose and a 29” monitor on my desk. Americans buy two liter bottles of soda without thinking twice.

The absolute kings of this are in the UK, where the distance between cities is measured in miles, but the dimensions of an apartment in meters. They’ll buy gas in liters and beer in pints. Humans are measured both in feet-and-inches and centimeters, and weighed in pounds, kilograms, or even stone.

And I think that’s just fine. Once you give up on the rightness of either system, they both have their pros and cons. Millimeters are superb for doing carpentry in – that’s just about how tight my tolerances are with hand tools anyway, and if it’s made of wood, you can fudge 0.5 mm either way pretty easily. Sure, you could measure in 32nds of an inch, but have you ever bought a plywood sheet that’s 1536 x 3072 thirty-seconds? (That’s 4’ x 8’, or 1200 mm x 2400 mm.) No, you haven’t.

But maybe stick to one system when lives or critical systems are on the line. Or at least be very careful to call out your units. While it’s annoying to spec the wrong SMT part size because KiCAD calls some of them out in millimeters and inches – 0402 in inches is tiny, but 0402 in metric is microscopic – it’s another thing entirely to load up half as much fuel as you need for a commercial airline flight because of metric vs imperial tons. There’s a limit to how units-flexible you want to be.

A Love Letter To Prototype Zero

August 9, 2025 by Elliot Williams 11 Comments

An old friend of mine at my hackerspace introduced me to the concept of Prototype Zero: The Version that Even Your Own Sweet Mother Isn’t Allowed to See. The idea is that when you’re building something truly new, or even just new to you, your first take will almost always be ugly, and nothing will work the way it will by the time you make your second one. But it’s also important to the exercise that you see it all the way through to the end if you can.

I’m reminded of this after seeing a marvelous video by [Japhy Riddle] where he discusses his Prototype Zero of the Tape-Speed Keyboard. About halfway through the video he says that he would have done it totally differently if he knew then what he knows now: the hallmark of Prototype Zero. Yet he finishes it up, warts and all, documents it, and plays around with all of its possibilities. (Documenting it publicly isn’t part of the Prototype Zero method.)

I don’t think that [Japhy] is going to make a Prototype 1.0 out of this project, but I could be wrong; he seems to be content with having scratched the variable-speed tape itch. But if he did want to, he’s learned all of the gotchas on the engineering side, and found out exactly what such an instrument is capable of. And this loops back to the importance of getting Prototype Zero finished. You may have learned all of the tricks necessary to build the thing even before you’ve put the last screw in, but it’s when you actually have the thing in your hands to explore that you get the ideas for refinement that you simply can’t think up when it’s still just a concept.

Don’t be afraid to make your prototype quick and dirty, because if it ends up too dirty, you can just call it Prototype Zero. But don’t be tempted by the siren’s song of the 80% finished prototype either. Exploring putting Prototype Zero into use is its real purpose.

Thanks, Tamiya-san

August 2, 2025 by Elliot Williams 18 Comments

We’re saddened to report the passing of Shunsaku Tamiya, the man behind the Tamiya line of models. What was surprising about this, though, is how many of our readers and writers alike felt touched by the Tamiya model company. I mean, they made great models, and they’re definitely a quality outfit, but the outpouring of fond memories across a broad spectrum was striking.

For example, we originally ran the story as breaking news, but our art director Joe Kim spent a good part of his childhood putting together Tamiya kits, and felt like he absolutely had to do a portrait of Mr. Tamiya to pay his respects. I presume Joe is more on the painting-the-models end of the spectrum of Tamiya customers, given his artistic bent. Jenny’s writeup is absolutely touching, and her fond remembrances of the kits shines through her writing.

Myself, I’m on the making-small-robots end of the spectrum, and was equally well served. Back in the early ’90s, the “twin motor gearbox” was a moderately challenging and tremendously rewarding build for me, but it was also the only variable-ratio small motor gearbox that we had easy access to for making small bots to run around the living room.

Indeed, the Tamiya line included a whole series of educational models and components that were just perfect for the budding robot builder. I’m sure I have a set of their tank treads or a slip clutch in a box somewhere, even today.

It’s nice to think of how many people’s lives were touched by their kits, and to get even a small glimpse of that, you just need to read our comment section. We hope the company holds on to Mr. Tamiya’s love for quality kits that inspire future generations, whether they end up becoming artists, engineers, or simply hackers.

Personalization, Industrial Design, And Hacked Devices

July 26, 2025 by Elliot Williams 28 Comments

[Maya Posch] wrote up an insightful, and maybe a bit controversial, piece on the state of consumer goods design: The Death Of Industrial Design And The Era Of Dull Electronics. Her basic thesis is that the “form follows function” aesthetic has gone too far, and all of the functionally equivalent devices in our life now all look exactly the same. Take the cellphone, for example. They are all slabs of screen, with a tiny bezel if any. They are non-objects, meant to disappear, instead of showcases for cool industrial design.

Of course this is an extreme example, and the comments section went wild on this one. Why? Because we all want the things we build to be beautiful and functional, and that has always been in conflict. So even if you agree with [Maya] on the suppression of designed form in consumer goods, you have to admit that it’s not universal. For instance, none of our houses look alike, even though the purpose is exactly the same. (Ironically, architecture is the source of the form follows function fetish.) Cars are somewhere in between, and maybe the cellphone is the other end of the spectrum from architecture. There is plenty of room for form and function in this world.

But consider the smartphone case – the thing you’ve got around your phone right now. In a world where people have the ultimate homogeneous device in their pocket, one for which slimness is a prime selling point, nearly everyone has added a few millimeters of thickness to theirs, aftermarket, in the form of a decorative case. It’s ironically this horrendous sameness of every cell phone that makes us want to ornament them, even if that means sacrificing on the thickness specs.

Is this the same impetus that gave us the cyberdeck movement? The custom mechanical keyboard? All kinds of sweet hacks on consumer goods? The need to make things your own and personal is pretty much universal, and maybe even a better example of what we want out of nice design: a device that speaks to you directly because it represents your work.

Granted, buying a phone case isn’t necessarily creative in the same way as hacking a phone is, but it at least lets you exercise a bit of your own design impulse. And it frees the designers from having to make a super-personal choice like this for you. How about a “nothing” design that affords easy personalized ornamentation? Has the slab smartphone solved the form-versus-function fight after all?

Trickle Down: When Doing Something Silly Actually Makes Sense

July 12, 2025 by Elliot Williams 10 Comments

One of the tropes of the space race back in the 1960s, which helped justify the spending for the part of the public who thought it wasn’t worth it, was that the technology developed for use in space would help us out here back on earth. The same goes for the astronomical expenses in Formula 1, or even on more pedestrian tech like racing bikes or cinematography cameras. The idea is that the boundaries pushed out in the most extreme situations could nonetheless teach us something applicable to everyday life.

This week, we saw another update from the Minuteman project, which is by itself entirely ridiculous – a 3D printer that aims to print a 3D Benchy in a minute or less. Of course, the Minuteman isn’t alone in this absurd goal: there’s an entire 3D printer enthusiast community that is pushing the speed boundaries of this particular benchmark print, and times below five minutes are competitive these days, although with admittedly varying quality. (For reference, on my printer, a decent-looking Benchy takes about half an hour, but I’m after high quality rather than high speed.)

One could totally be forgiven for scoffing at the Speed Benchy goal in general, the Minuteman, or even The 100, another machine that trades off print volume for extreme speed. But there is definitely trickle-down for the normal printers among us. After all, pressure advance used to be an exotic feature that only people who were using high-end homemade rigs used to care about, and now it’s gone mainstream. Who knows if the Minuteman’s variable temperature or rate smoothing, or the rigid and damped frames of The 100, or its successor The 250, will make normal printers better.

So here’s to the oddball machines, that push boundaries in possibly ridiculous directions, but then share their learnings with those of us who only need to print kinda-fast, but who like to print other things than little plastic boats that don’t even really float. At least in the open-source hardware community, trickle-down is very real.