A Passive Mixer’s Adventure Through Product Development

The year was 2014, and KORG’s volca line of pint-sized synthesizers were the latest craze in the music world. Cheap synths and drum machines were suddenly a reality, all in a backpack-friendly form factor. Now practically anyone could become an electronic music sensation!

I attended a jam with friends from my record label, and as was the style at the time, we all showed up with our latest and greatest gear. There was the microKORG, a MiniNova, and a couple of guitars, but all attention was on the volcas, which were just so much fun to pick up and play with.

There was just one problem. Like any game-changing low-cost hardware, sacrifices had been made. The volcas used 3.5mm jacks for audio and sync pulses, and the initial lineup came with a bassline, lead, and drum synth. Syncing was easy, by daisy chaining cables between the boxes, but if you wanted to record or mix, you’d generally need to stack adapters to get your signals in a more typical 6.5mm TS format used by other music hardware.

After mucking around, I did some research on what other people were doing. Most were suffering just like we were, trying to patch these little machines into full-sized mixing desks. It seemed like overkill — when you just want to muck around, it’s a bit much to drag out a 24 channel powered mixer. I wanted a way to hook up 3 of these machines to a single set of headphones and just groove out.

To solve this problem, we needed a mixer to match the philosophy of the volcas; simple, accessible, and compact. It didn’t need to be gold-plated or capable of amazing sonic feats, it just had to take a few 3.5mm audio sources, and mix them down for a pair of headphones.

I’d heard of people using headphone splitters with mixed results, and it got me thinking about passive mixing. Suddenly it all seemed so clear — I could probably get away with a bunch of potentiometers and some passives and call it a day! With a friend desperate to get their hands on a solution, I decided to mock up a prototype and took it round to the studio to try out.

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Mixer For Korg Volcas

Korg, everyone’s third or fourth favorite synth company, but one of the only ones that still in business, recently put out a new line of synths, drum machines, and groove boxes. They’re called Volcas, and they’re cheap, analog, and very cool. [Jason] has a few of these Volcas, and while he enjoys the small form factor, using an off-the-shelf mixer to dump send the audio from these machines to his computer takes up too much space. He created a passive mini mixer to replace his much larger Mackie unit.

The circuit for this tiny passive mixer is an exercise in simplicity, consisting of just a few jacks, pots, and resistors. [Jason] overbuilt this; even though the Volcas only have mono out, he wired the entire mixer up for stereo.

The enclosure – something that looks to be a standard Hammond die cast aluminum enclosure – was drilled out, and a lovely laser cut acrylic laminate placed on top. It looks great, and for anyone interested in learning soldering, you couldn’t come up with a better first project.