Building Beautiful Boards With Star Simpson

Over the last decade or so, the cost to produce a handful of custom PCBs has dropped through the floor. Now, you don’t have to use software tied to one fab house – all you have to do is drop an Eagle or KiCad file onto an order form and hit ‘submit’.

With this new found ability, hackers and PCB designers have started to build beautiful boards. A sheet of FR4 is no longer just a medium to populate parts, it’s a canvas to cover in soldermask and silkscreen.

Over the last year, Star Simpson has been working on a project to make electronic art a reality. Her Circuit Classics take the original art from Forrest Mims’ Getting Started In Electronics notebooks and turn them into functional PCBs. It’s a kit, an educational toy, and a work of art on fiberglass, all in one.

At the 2016 Hackaday Superconference, Star gave her tips and tricks for producing beautiful PCBs. There’s a lot going on here, from variable thickness soldermasks, vector art on a silkscreen, and even multicolored boards that look more at home in an art gallery than an electronics workbench.

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Boldport Tribute To Bob Pease

We have lost something in PCB design over the last few decades. If you open up a piece of electronics from the 1960s you’ll see why. A PCB from that era is a thing of beauty, an organic mass of curving traces, an expression of the engineer’s art hand-crafted in black crêpe paper tape on transparent acetate. Now by comparison a PCB is a functional drawing of precise angles and parallel lines created in a CAD package, and though those of us who made PCBs in both eras welcome the ease of software design wholeheartedly we have to admit; PCBs just ain’t pretty any more.

It doesn’t have to be that way though. Notable among the rebels are Boldport, whose latest board, a tribute to the late linear IC design legend [Bob Pease], slipped out this month. They use their own PCBmodE design software to create beautiful boards as works of art with the flowing lines you’d expect from a PCB created the old-fashioned way.

The board itself is an update to an earlier Boldport design, and features Pease’s LM331 voltage to frequency converter IC converting light intensity to frequency and flashing an LED. It’s one of the application circuits from the datasheet with a little extra to drive the LED. Best of all the kit is a piece of open-source hardware, so you can find all its resources on GitHub.

We are fans of Boldport’s work here at Hackaday, and it should come as no surprise that we have featured them before. From one of their other kits through several different pieces of PCB wall art, to their work making an appearance in Marie Claire magazine they have graced these pages several times, and we hope this latest board will be one of many more.

Hackaday Links: December 27th, 2015

PCBs can be art – we’ve known this for a while, but we’re still constantly impressed with what people can do with layers of copper, fiberglass, soldermask, and silkscreen. [Sandy Noble] is taking this idea one step further. He took C64, Spectrum, and Sinclair PCBs and turned them into art. The results are incredible. These PCBs were reverse engineered, traced, and eventually turned into massive screen prints. They look awesome, and they’re available on Etsy.

$100k to bring down drones. That’s the tagline of the MITRE Challenge, although it’s really being sold as, “safe interdiction of small UAS that pose a safety or security threat in urban areas”. You can buy a slingshot for $20…

[styropyro] mas made a name for himself on Youtube for playing with very dangerous lasers and not burning his parent’s house down. Star Wars is out, and that means it’s time to build a handheld 7W laser. It’s powered by two 18650 cells, and is responsible for more than a few scorch marks on the walls of [styropyro]’s garage.

Everybody is trying to figure out how to put Ethernet and a USB hub on the Pi Zero. This means a lot of people will be launching crowdfunding campaigns for Pi Zero add-on boards that add Ethernet and USB. The first one we’ve seen is the Cube Infinity. Here’s the thing, though: they’re using through-hole parts for their board, which means this won’t connect directly to the D+ and D- USB signals on the Pi Zero. They do have a power/battery board that may be a little more useful, but I can’t figure out how they’re doing the USB.

[Keith O] found a fascinating video on YouTube and sent it into the tips line. It’s a machine that uses a water jet on pastries. These cakes start out frozen, and come out with puzzle piece and hexagon-shaped slices. Even the solution for moving cakes around is ingenious; it uses a circular platform that rotates and translates by two toothed belts. Who would have thought the latest advancements in cutting cakes and pies would be so fascinating?

It’s time to start a tradition. In the last links post of last year, we took a look at the number of views from North Korea in 2014. Fifty-four views, and we deeply appreciate all our readers in Best Korea. This year? For 2015, we’ve logged a total of thirty-six views from the Democratic People’s Republic of Korea. That’s a precipitous drop that deserves an investigation. Pyongyang meetup anyone?

‘Nutclough’ Circuit Board Design Is Stylishly Amplified

Though there is nothing wrong with the raw functionality of a plain rectangular PCB, boards that work an edge of aesthetic flare into their layout leave a lasting impression on those who see them. This is the philosophy of circuit artist [Saar Drimer] of Boldport, and the reason why he was commissioned by Calrec Audio to create the look for their anniversary edition amplifier kit. We’ve seen project’s by [Saar] before and this ‘Nutclough18’ amplifier is another great example of his artistic handy work.

nutclough2For the special occasion of their 50th anniversary, Calrec Audio contacted [Saar] requesting he create something a bit more enticing than their standard rectangular design from previous years. With their schematic as a starting point, [Saar] used cardboard to mock-up a few of his ideas in order to get a feel for the placement of the components. Several renditions later, [Saar] decided to implement the exact proportions of the company’s iconic Apollo desk into the heart of the design as an added nod back to the company itself. In the negative space between the lines of the Apollo desk there is a small perforated piece depicting the mill where the Calrec offices are located. The image of the mill makes use of different combinations of copper, silk and solder mask either absent or present to create shading and depth as the light passes through the board. This small piece that would have otherwise been removed as scrap can be snapped off from the body of the PCB and used as a commemorative keychain.

With the battery and speaker mounted behind the completed circuit board, [Saar’s] design succeeds in being a unique memento with a stylish appeal. There is a complete case study with detailed documentation on the Nutclough from cardboard to product on the Boldport website. Here you can also see some other examples of their gorgeous circuit art, or checkout their opensource software to help in designing your own alternative PCBs.