60,000 RPM Vacuum Powered Rotary Tool Was 3D Printed

June 11, 2013 by Mike Szczys 61 Comments

vacuum-powered-rotary-tool

The whining of the turbines in the 3D printed pneumatic rotary tool might make your teeth hurt. When [Axodus] tipped us off about it he mentioned it sounded like a 747 taking off. But we hear a dentist’s drill when watching the demo video.

[Richard Macfarlane] published his design if you want to try building one for yourself. But you will need to do some machining in addition to printing the enclosure and the pair of turbines. The shaft of the tool needs to fit the bearings precisely. It accepts a center blue spacer with a red turbine on either side. This assembly is encapsulated in the two-part threaded blue body which has a flange to friction fit with the shop vacuum hose. The business end of the machined shaft was designed and threaded to accept the collet from a Dremel or similar rotary tool.

We wonder how much work it would be to re-engineer this to act as a PCB drill press?

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Ping Pong Ball Barrage

July 30, 2012 by Mike Szczys 21 Comments

What should you do with your down time between sophomore and junior year at MIT? You better build something awesome. [Christian Reed] didn’t disappoint with his newest creation. He calls it the Ping Pong Mauler and we think that’s an appropriate name. It doesn’t just lunch a ball, it belches forth a relentless barrage.

He certainly has no shortage of ammo. A few garbage bags full of the white orbs number at least 3000 strong, and the plastic drum he’s using as a hopper has room for them all. Jamming is an issue and in the image above you can see him working the agitator with his right hand to prevent a clog. The system is mobile, but the shop vacuum used to propel the balls needs AC power. This means there is a tether that keeps it from roaming too far from home. [Christian] included an air tank in the design but apparently the pressurized air doesn’t do much to help with launch speed. That’s good because pressurized ball guns can be scary.

Check out the video after the break to see the ping pongs fly. We bet they’ll be mowing over some strays out in the yard for at least the rest of this summer.

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Hacking Together Two Shop Vacuums

June 19, 2012 by Mike Szczys 11 Comments

Unfortunately the result of hacking together two shop vacuums isn’t a double-power monstrosity. This is actually the story of combining broken and substandard parts into one usable machine. The guys at the Shackspace originally bought a cheap shop vacuum whose motor gave up the ghost way too quickly. The replacement had only a tiny container for rubbish. So they did what any group of hackerspace members would and combined the two.

Since they wanted to use the voluminous enclosure from the broken vacuum the first order of business was to remove the dead motor assembly. Quick work was made of this by melting away the plastic using an old soldering iron. The motor assembly from the small machine was then mounted in place with screws, and sealed with caulk. It was now working, thanks to salvaged hoses and attachments from other long-lost vacuums.

But a boring hack this might have been if they stopped there. The team added a wall outlet to the top, and adorned the beast with RGB LEDs which are powered from a wall wart (hence the added wall outlet). It can double as a mood light when not in use.

[Thanks Momo]

Noise Reduction Techniques For Your Shop-Vac

March 21, 2012 by Jeremy Cook 29 Comments

Shop-Vacs are great tools, but they do have the notable disadvantage of being loud. Fortunately, much of the noise emanates from the exhaust, and with a muffler or “silencer”, this can be controlled. The results of my noise-recustion experiments were noticeable, reducing the noise by roughly 5.6 decibels. This may not sound like a huge improvement, but since the scale is logarithmic the sound intensity is actually cut by roughly two-thirds, according to this calculator.

As for how to actually make the muffler, I’ve outlined everything in this post. As of now, the Shop-Vac muffler is used in a static configuration, but with some changes it could be used on a mobile vacuum. The disadvantage of this reduction in noise is a slight reduction in suction, but it seems to be an acceptable trade-off in this situation – used for a little CNC router with this adapter.

For a video of the Shop-Vac in action with the CNC router in question, check out the video after the break. Note that this is pre-silencer, so you can definitely hear the vacuum noise! Continue reading “Noise Reduction Techniques For Your Shop-Vac” →

Beer Mini-kegs Turned Into A Cyclonic Dust Collector

February 7, 2012 by Mike Szczys 19 Comments

[Darrell] made his own cyclonic dust separator which connects to a shop vac. We’re amused by his poke at Dyson’s marketing machine where he mentions that the ads say it took years to perfect those vacuum cleaners and he managed to put his together in a few hours…. from trash/recyclables no less!

Two mini-kegs are used as the separating vessel. The only other parts are some PVC plumbing fittings which help to direct the air and give him a way to attach the collector to the shop vac. The top keg is where all of the magic happens. Air and debris is sucked in through the hose coming in the side wall. A 45 degree elbow directs it downward and to the side, which starts the cyclonic action. The shop vac is attached to the tube in the top, with a cylinder extending into the keg. The spinning air must make a sharp turn to get into that cylinder; it’s at this point the debris drops out into the lower keg. See for yourself in the clip after the break.

This isn’t the first time we’ve seen dust collectors that use this concept. [Darrell] pointed out this one made out of plastic cups, and this other made from a 5-gallon bucket.

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