Should You Outsource Manufacturing? A Handy Guide

A lot of people assume that the product development cycle involves R&D, outsourcing to a Chinese manufacturer, and then selling the finished product. It’s almost ingrained in our heads that once a prototype has been developed, the next step involves a visa and airplane tickets. Here is a guide that will explore a few other options, and why outsourcing may not be appropriate for everyone.

First, let’s talk about goals. We’ll assume you’re not a large company, and that you don’t have a huge budget, and that you’re just getting started with your product and don’t have big volumes; a startup trying to sell a kit or breakout board, or a consumer electronics product. Your goals are the following:

  1. Validate your product in the market. Build a minimum viable product and get it in the hands of lots of users
  2. Get the most bang for your limited bucks. All money should go towards getting products out the door
  3. Reduce risk to your company so that any single failure doesn’t crater the whole operation and you can safely grow.

With that in mind, what are your options?

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Umbrella drone jellyfish

Umbrella Drones — Jellyfish Of The Sky

Mount an umbrella to a drone and there you go, you have a flying umbrella. When [Alan Kwan] tried to do just that he found it wasn’t quite so simple. The result, once he’d worked it out though, is haunting. You get an uneasy feeling like you’re underwater watching jellyfish floating around you.

A grad student in MIT’s ACT (Art, Culture and Technology) program, [Alan’s] idea was to produce a synesthesia-like result in the viewer by having an inanimate object, an umbrella, appear as an animate object, a floating jellyfish. He first tried simply attaching the umbrella to an off-the-shelf drone. Since electronics occupy the center of the drone, the umbrella had to be mounted off-center. But he discovered that drones want most of their mass in the center and so that didn’t work. With the help of a classmate and input from peers and faculty he made a new drone with carbon fiber and metal parts that allowed him to mount the umbrella in the center. To further help with stability, the batteries were attached to the very bottom of the umbrella’s pole.

In addition to just making them fly, [Alan] also wanted the umbrella to gently undulate like a jellyfish, slowly opening and closing a little. He tried mounting servo motors inside the umbrella for the task. These turned out to be too heavy, but also unnecessary. Once flying outside at just the right propeller speed, the umbrellas undulated on their own. Watch them doing this in the video below accompanied by haunting music that makes you feel you’re watching a scene from Blade Runner.

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Toyota’s Code Didn’t Meet Standards And Might Have Led To Death

We were initially skeptical of this article by [Aleksey Statsenko] as it read a bit conspiratorially. However, he proved the rule by citing his sources and we could easily check for ourselves and reach our own conclusions. There were fatal crashes in Toyota cars due to a sudden unexpected acceleration. The court thought that the code might be to blame, two engineers spent a long time looking at the code, and it did not meet common industry standards. Past that there’s not a definite public conclusion.

[Aleksey] has a tendency to imply that normal legal proceedings and recalls for design defects are a sign of a sinister and collaborative darker undercurrent in the world. However, this article does shine a light on an actual dark undercurrent. More and more things rely on software than ever before. Now, especially for safety critical code, there are some standards. NASA has one and in the pertinent case of cars, there is the Motor Industry Software Reliability Association C Standard (MISRA C). Are these standards any good? Are they realistic? If they are, can they even be met?

When two engineers sat down, rather dramatically in a secret hotel room, they looked through Toyota’s code and found that it didn’t even come close to meeting these standards. Toyota insisted that it met their internal standards, and further that the incidents were to be blamed on user error, not the car.

So the questions remain. If they didn’t meet the standard why didn’t Toyota get VW’d out of the market? Adherence to the MIRSA C standard entirely voluntary, but should common rules to ensure code quality be made mandatory? Is it a sign that people still don’t take software seriously? What does the future look like? Either way, browsing through [Aleksey]’s article and sources puts a fresh and very real perspective on the problem. When it’s NASA’s bajillion dollar firework exploding a satellite it’s one thing, when it’s a car any of us can own it becomes very real.