One of the projects at the recent Hacker Hotel hacker camp in the Netherlands appeared to have achieved the impossible. A vertical PCB surface was holding pieces of paper as though they were pinned to it as on a notice board, yet there was no adhesive or fixings in sight. Was Harry Potter among the attendees, ready with a crafty bit of magic at a waggle of a wizard’s wand, or was a clever hack at work?
Of course, it was the latter, as [Jan-Henrik Hemsing], had created an electrostatic adhesion plate because he was curious about the phenomenon. A PCB with extra insulation has an array of conductors on one side that carry a very high voltage. High enough for electrostatic attraction to secure a piece of paper to the PCB.
The voltage is generated from an AC source by a Cockroft-Walton multiplier on the back of the PCB, and the front is coated with Plasti-Dip for insulation. It seems that soldermask is not a reliable insulator at such high voltages.
Using the board, [Jan] was able to attach a piece of paper to it with a shearing force of 5mN at 3kV applied voltage, which may not sound like much but appeared to be just enough to carefully pick the contraption up by the piece of paper. The boards are designed for tessellation, so larger arrays could easily be assembled.
We’ve never had a project quite like this one, but we have brought you an electrostatic ping-pong ball accelerator.