Dynamic Build Platforms For 3D Printers Remove Supports And Save Material

April 10, 2021 by Bob Baddeley 31 Comments

We’re all too familiar with the 3D printing post-processing step of removing supports, and lamenting the waste of plastic on yet another dwindling reel of filament. When the material is expensive NinjaFlex or exotic bio-printers, printing support is downright painful. A group at USC has come up with a novel way of significantly reducing the amount of material that’s 3D printed by raising portions of the bed over time, and it makes us wonder why a simpler version isn’t done regularly.

In the USC version, the bed has a bunch of square flat metal pieces, with a metal tube underneath each. The length of the tube determines the eventual height of that square. Before the print is made, the bed is prepared by inserting the appropriate length tubes in the correct squares. Then, during the print, a single motor pushes a platform up, and based on the height of the pin, that portion of the bed raises appropriately, then stops at the right height.

This is a significant savings over having a matrix of linear motors or servos to control each square, at the cost of having to prepare the pins for each print.

But it has us wondering; since CURA and other slicing software have the ability to pause at height, what if the slicing software could allow for the placement of spacer blocks of a known size? The user would have a variety of reusable spacer blocks, and position them in the software, and the slicer would build the support material starting on top of the block. It could print a rectangle on the base layer to aid in proper placement of the blocks during printing, and pause at the correct heights to let the user insert the blocks. At the end of the print a lot less support material has been used.

For situations where you want to leave your print to run unattended, or if the cost of the material is low enough that it doesn’t justify the effort, then maybe this isn’t worth it. Another problem might be heating that platform, though since only support material will be printed on it, some curling won’t matter much. What do you think?

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NASA’s Lucy Stretches Its Wings Ahead Of Trojan Trek

April 10, 2021 by Zach Zeman 4 Comments

The good news about using solar power to explore space is there are no clouds to block your sunlight. Some dust and debris, yes, but nowhere near what we have to deal with on planets. The bad news is, as you wander further and further out in the solar system, your panels capture less and less of the sunlight you need for power. NASA’s Lucy spacecraft will be dependent on every square inch, so we’re happy to hear technicians have successfully tested its solar panel deployment in preparation for an October 2021 launch.

An animation of Trojan asteroids and inner planets in orbit around the Sun. — Trojan asteroids (in green) orbit the Sun ahead of and behind Jupiter.

Lucy’s 12-year mission is to examine one Main Belt asteroid and seven so-called Trojans, which are asteroids shepherded around the Sun in two clusters at Lagrange points just ahead and behind Jupiter in its orbit. The convoluted orbital path required for all those visits will sling the spacecraft farther from the sun than any solar-powered space mission has gone before. To make up for the subsequent loss of watts per area, the designers have done their best to maximize the area. Though the panels fold up to a package only 4 inches (10 centimeters) thick, they open up to an enormous diameter of almost 24 feet (7.3 meters); which is enough to provide the roughly 500 watts required at literally astronomical distances from their power source.

Near-Earth asteroids are exciting targets for exploration partly because of the hazards they pose to our planet. Trojan asteroids, thought to be primordial remnants of the same material that formed the outer planets, pose no such danger to us but may hold insights about the early formation of our solar system. We’re already eagerly anticipating the return of OSIRIS-REx’s sample, and Hayabusa2 continues its mission after so many firsts. An extended tour of these farther-off objects will keep us watching for years to come. Check out the video embedded below for Lucy’s mission overview.

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