Lithium-ion and lithium-polymer rechargeable batteries have given us previously impossible heights of electronics power and miniaturization, but there’s a downside they have brought along with them. When a battery pack has to contain electronics for balancing cells, it’s very easy for a manufacturer to include extra functions such as locking down the battery. Repair a battery, replace cells, or use a third-party battery, and it won’t work. [Zolly] has this with a DJI Mavic Mini pack, and shares with us a method for bypassing it.
The pack talks to the multi-rotor with a serial line, and the hack involves interrupting that line at the opportune moment to stop it telling its host that things are amiss. Which is a good start — but we can’t help hacing some misgivings around the rest of the work. Disconnecting the balance line between the two cells and fooling the Battery Management System (BMS) with a resistive divider seems to us like a recipe of disaster, as does bypassing the protection MOSFETs with a piece of wire. It may work, and in theory the cells can be charged safely with an external balance charger, but we’re not sure we’d like to have a pack thus modified lying around the shop.
It does serve as a reminder that BMS boards can sometimes infuriatingly lock their owners out. We once encountered this with a second-generation iBook battery that came back to life after a BMS reset, but it’s still not something to go into unwarily. Read our guide to battery packs and BMS boards to know more.