Proxxon CNC Conversion Makes A Small Mill A Bit Bigger

August 10, 2024 by Elliot Williams 10 Comments

The Proxxon MF70 mini-mill is a cheap and cheerful, but decently made little desktop mill. As such, it’s been the target of innumerable CNC-ification projects, including an official kit from the manufacturer. But that didn’t stop [Dheera Venkatraman] from sharing his Big Yellow take on this venerable pursuit with us!

This isn’t simply a CNC modification, it’s a wholly 3D-printed CNC modification, which means that you don’t already need a mill to make the usual aluminum pieces to upgrade your mill. And perhaps the standout feature: [Dheera]’s mod basically doubles the Y-axis travel and adds an extra 15 mm of headroom to the Z. If you wanted to stop here, you would have a bigger small manual mill, but as long as you’re at it, you should probably bolt on the steppers and go CNC. It’s your call, because both models are included.

[Dheera] also built a nice enclosure for the MF70, which makes sense because it’s small enough that it could fit on your desktop, and you don’t want it flinging brass chips all over your bench. But as long as it’s on your desk, why not consider a soundproof enclosure for the MF70? Or take the next step, make a nice wooden box, mount a monitor in it, and take the MF70 entirely portable, like this gonzo hack from way back in 2012.

Better Living Through Hackery

August 10, 2024 by Elliot Williams 11 Comments

Hackaday’s own [Arya Voronova] has been on a multi-year kick to make technology more personal by making it herself, and has just now started writing about it. Her main point rings especially true in this day and age, where a lot of the tech devices we could use to help us are instead used to spy on us or are designed to literally make us addicted to their services.

The project is at the same time impossible and simple. Of course, you are not going to be able to build a gadget that will bolster all of your (perceived or otherwise) personal weaknesses in one fell swoop. But what if you start looking at them one at a time? What if you start building up the good habits with the help of a fun DIY project?

That’s where [Arya]’s plan might just be brilliant. Because each project is supposed to be small, it forces you to focus on one specific problem, rather than getting demoralized at the impossibility of becoming “better” in some vague overall sense. Any psychologist would tell you that introspection and dividing up complex problems are the first steps. And what motivates a hacker to take the next steps? You got it, the fun of brainstorming, planning, and building a nice concrete DIY project. It’s like the ultimate motivation, Hackaday style.

And DIY solutions are a perfect match to personal problems. Nothing is so customizable as what you design and build yourself from the ground up. DIY means making exactly what you need, or at least what you think you need. Iteration, improvement, and the usual prototyping cycle applied to personal growth sounds like the ideal combo, because that’s how the tech works, and that’s also how humans work. Of course, even the coolest DIY gadget can’t instantly make you more mindful, for instance, but if it’s a tool that helps you get there, I don’t think you could ask for more.

Raspberry Has A New Pico, Built With The New RP2350

August 8, 2024 by Elliot Williams 129 Comments

Raspberry Pi’s first foray into the world of microcontrollers, the RP2040, was a very interesting chip. Its standout features were the programmable input/output units (PIOs) which enabled all sorts of custom real-time shenanigans. And that’s not to discount the impact of the Pi Pico, the $4 dev kit built around it.

Today, they’re announcing a brand-new microcontroller: the RP2350. It will come conveniently packaged in the new Pi Pico 2, and there’s good news and bad news. The good news is that the new chip is better in every way, and that the Pico form factor will stay the same. The bad news? It’s going to cost 25% more, coming in at $5. But in exchange for the extra buck, you get a lot.

For starters, the RP2350 runs a bit faster at 150 MHz, has double the on-board RAM at 520 kB, and twice as much QSPI flash at 4 MB. And those sweet, sweet PIOs? Now it has 12 instead of just 8. (Although we have no word yet if there is more program space per PIO – even with the incredibly compact PIO instruction set, we always wanted more!)

Two flavors on the same chip: Arm and RISC

As before, it’s a dual-core chip, but now the cores are Arm Cortex M33s or RISC-V Hazard3s. Yes, you heard that right, there are two pairs of processors on board. Raspberry Pi says that you’ll be able to select which style of cores runs either by software or by burning one-time fuses. So it’s not a quad core chip, but rather your choice of two different dual cores. Wild!

Raspberry Pi is also making a big deal about the new Arm TrustZone functionality. It has signed boot, 8 kB of OTP key-storage memory, SHA-256 acceleration, a hardware RNG, and “fast glitch detectors”. While this is probably more aimed at industry than at the beginning hacker, we’re absolutely confident that some of you out there will put this data-safe to good use.

There is, as of yet, no wireless built in. We can’t see into the future, but we can see into the past, and we remember that the original Pico was wireless for a few months before they got the WiFi and Bluetooth radio added into the Pico W. Will history repeat itself with the Pico 2?

We’re getting our hands on a Pico 2 in short order, and we’ve already gotten a sneak peek at the extensive software toolchain that’s been built out for it. All the usual suspects are there: Picotool, TinyUSB, and OpenOCD as we write this. We’ll be putting it through its paces and writing up all the details next week.

Tulip Is A Micropython Synth Workstation, In An ESP32

August 8, 2024 by Elliot Williams 6 Comments

We’re not sure exactly what Tulip is, because it’s so many things all at once. It’s a music-making environment that’s programmable in Python, runs on your big computer or on an ESP32-S3, and comes complete with some nice sounding synth engines, a sequencer, and a drum machine all built in. It’s like your dream late-1980s synthesizer workstation, but running on a dev board that you can get for a song.

And because Tulip is made of open-source software and hardware, you can extend the heck out of it. For instance, as demonstrated in this video by [Floyd Steinberg], you can turn it into a fully contained portable device by adding a touchscreen. That incarnation is available from Makerfabs, and it’s a bargain, especially considering that the developer [Brian Whitman] gets some of the proceeds. Or, because it’s written in portable Python, you can run it on your desktop computer for free.

The most interesting part of Tulip for us, as programmer-musicians, is that it boots up into a Micrypython REPL. This is a synth workstation with a command-line prompt as its primary interface. It has an always-running main loop, and you make music by writing functions that register as callbacks with the main loop. If you were fast, you could probably live-code up something pretty interesting. Or maybe it wants to be extended into a physical musical instrument by taking in triggers from the ESP32’s GPIOs? Oh, and did we mention it sends MIDI out just as happily as it takes it in? What can’t Tulip do?

We’ve seen some pretty neat minimalist music-making devices lately, but in a sense Tulip takes the cake: it’s essentially almost entirely software. The various hardware incarnations are just possibilities, and because it’s all open and extremely portable, you can freely choose among them. We really like the design and sound of the AMY software synthesizer engine that powers the Tulip, and we’re sure that more synthesizer models will be written for it. This is a music project that you want to keep your eyes on in the future.

Tickets For Supercon 2024 Go On Sale Now!

August 6, 2024 by Elliot Williams 10 Comments

Tickets for the 2024 Hackaday Supercon are on sale now! Go and get yours while they’re still hot. True-Believer Tickets are half-price at $148 (plus fees), and when that pile of 100 is gone, regular admission is $296 (plus fees).

Come join us on November 1st-3rd in sunny Pasadena, CA, for three days of talks, demos, badge hacking, workshops, and the sort of miscellaneous hardware shenanigans that make Hackaday Hackaday! If you’ve never been to a Supercon, now is the best time to check that off your bucket list. And if you’re a seven-time veteran, we’re stoked to see you again. Supercon is like a year’s worth of posts in one weekend. You don’t want to miss it.

Friday, November 1st, is our chill-out day. You can roll in as soon as the doors open in the morning, get your badge and some bagels, and get down to hacking. Or you can start socializing early. Or, as it almost always happens, both at once. We’ll have food and music and even a few workshops, but for the most part, Fridays are what you all make of them. And we love it that way.

Talks start up on Saturday on both stages, along with the soldering contest and an alley full of hackers. We’ll close out the evening with a special celebration, but more on that in a minute.

On Sunday, in addition to the usual slate of talks, we’ve set aside a big block of time for Lightning Talks. These are seven-minute quickies where you get to tell the bigger Hackaday community what you’re up to. A short talk like this forces you to condense the story down to its essence while giving tons of people their fifteen minutes of fame in half the time! If you’ve got a Lightning Talk that you’d like to present, let us know! We’ll try to fit in everyone we can.

Wrapping up Sunday evening, we’ll give you a chance to show off whatever badge hacks you’ve been working on over the weekend. We love the badge hacking demo because it allows us to see a wide (and wild) range of projects, all of which were put together in record time. Whether funny, flashy, or phenomenal, we want to see what you’ve been up to. Continue reading “Tickets For Supercon 2024 Go On Sale Now!” →

How About Privacy and Hackability?

August 3, 2024 by Elliot Williams 32 Comments

Many smart electric meters in the US use the 900 MHz band to broadcast their usage out to meter readers as they walk the neighborhood. [Jeff Sandberg] used an RTL-SDR dongle and some software to integrate this data into his own home automation system, which lets him keep track of his home’s power usage.

Half of the comment section was appalled that the meters broadcast this data in the clear, and these readers thought this data should be encrypted even if the reach is limited to the home-owner’s front yard. But that would have stopped [Jeff] from accessing his own data as well, and that would be a shame. So there’s clearly a tradeoff in play here.

We see this tradeoff in a lot of hardware devices as well – we want to be able to run our firmware on them, but we don’t want criminals to do the same. We want the smart device to work with the cloud service, but to also work with our own home automation system if we have one. And we want to be able to listen in to our smart meters, but don’t necessarily want others to do so.

The solution here is as easy as it is implausible that it will get implemented. If the smart meters transmitted encrypted, each with their own individual password, then everyone would win. The meter reader would have a database of passwords linked to meter serial numbers or addresses, and the home owner could just read it off of a sticker, optimally placed on each unit. Privacy and usability would be preserved.

This issue isn’t just limited to electric meters. Indeed, think of all of the data that is being sent out from or about you, and what percentage of it is not encrypted and should be, but also about what data is sent out encrypted that you could use access to. The solution is to put you in control of the encryption, by selecting a password or having access to one that’s set for you. Because after all, if it’s your data, it should be your data: private and usable.

Need Many Thin Parts? Try Multi-material Stack Printing

July 27, 2024 by Elliot Williams 9 Comments

Admittedly it’s a bit of a niche application, but if you need lots of flat 3D printed objects, one way to go about it is to print them in a stack and separate them somehow. An old(er) solution is to use a non-extruding “ironing” step between each layer, which makes them easier to pull apart. But another trick is to use the fact that PLA and PETG don’t stick well to each other to your advantage. And thus is born multi-material stack printing. (Video, embedded below the break.)

[Jonathan] wants to print out multiples of his fun Multiboard mounting system backplates, and these are the ideal candidate for stack printing: they’re thin, but otherwise take up the entire build plate. As you’d expect, the main trick is to print thin layers of PETG between the PLA plate layers that you do want. He demonstrates that you can then simply pull them apart.

There are some tricks, though. First is to make two pillars in addition to the plates, which apparently convinces the slicer to not flatten all the layers together. (We don’t really understand why, honestly, but we don’t use Bambu slicer for multi-materials.) The other trick that we expect to be more widely applicable, is that [Jonathan] extrudes the PETG interlayers a little thicker than normally. Because the PETG overflows the lower PLA layer, it physically locks on even though it chemically doesn’t. This probably requires some experimentation.

As multi-material printers get cheaper, we’ve seen a lot more innovative uses for them popping up. And we wouldn’t be so stoked about the topic if there weren’t a variety of hacker projects to make it possible. Most recently, the impressive system from [Armored_Turtle] has caught our eye. Who knows what kind of crazy applications we’ll see in the future? Are you doing multi-material yet?

Continue reading “Need Many Thin Parts? Try Multi-material Stack Printing” →