Against Elitism

September 21, 2024 by Elliot Williams 104 Comments

A while back we got an anonymous complaint that Hackaday was “elitist”, and that got me thinking. We do write up the hacks that we find the coolest, and that could lead to a preponderance of gonzo projects, or a feeling that something “isn’t good enough for Hackaday”. But I really want to push back against that notion, because I believe it’s just plain wrong.

One of the most important jobs of a Hackaday writer is to find the best parts of a project and bring that to the fore, and I’d like to show you what I mean by example. Take this post from two weeks ago that was nominally about rescuing a broken beloved keyboard by replacing its brain with a modern microcontroller. On its surface, this should be easy – figure out the matrix pinout and wire it up. Flash in a keyboard firmware and you’re done.

Of course we all love a good hardware-rescue story, and other owners of busted Sculpt keyboards will be happy to see it. But there’s something here for the rest of us too! To figure out the keyboard matrix, it would take a lot of probing at a flat-flex cable, so [TechBeret] made a sweet breakout board that pulled all the signals off of the flat-flex and terminated them in nicely labelled wires. Let this be your reminder that making a test rig / jig can make these kind of complicated problems simpler.

Once the pinout was figured out, and a working prototype made, it was time to order a neat PCB and box it up. The other great trick was the use of 3D-printed mockups of the PCBs to make sure that they fit inside the case, the holes were all in the right places, and that the flat-flex lay flat. With how easily PCB design software will spit out a 3D model these days, you absolutely should take the ten minutes to verify the physical layout of each revision before sending out your Gerbers.

So was this a 1337 hack? Maybe not. But was it worth reading for these two sweet tidbits, regardless of whether you’re doing a keyboard hack? Absolutely! And that’s exactly the kind of opportunity that elitists shut themselves off from, and it’s the negative aspect of elitism what we try to fight against here at Hackaday.

2024 Hackaday Superconference Speakers, Round One

September 17, 2024 by Elliot Williams 6 Comments

Supercon is the Ultimate Hardware Conference and you need to be there! We’ve got a stellar slate of speakers this year — way too many to feature in one post. So here’s your first taste, and a reminder that Supercon will sell out so get your tickets now before it’s too late.

In addition to the full-length talks, we’ve got a series of Lightning Talks, so if you want to share seven minutes’ of insight with everyone there, please register your Lightning Talk idea now.

But Supercon has a lot more than just talks! The badge heavily features Supercon Add-Ons, and we want to see the awesome SAOs you are working on. There will be prizes, and we’ll manufacture four of our favorite designs in small batches for the winners, and make a full run for Hackaday Europe in 2025. Want to know more about SAOs? They’re the ideal starter PCB project.

Continue reading “2024 Hackaday Superconference Speakers, Round One” →

Fun And Failure

September 7, 2024 by Elliot Williams 20 Comments

My sister is a beekeeper, or maybe a meta-beekeper. She ends up making more money by breeding and selling new queen bees to other beekeepers than she does by selling honey, but that doesn’t mean that she doesn’t also process the sweet stuff from time to time. She got a free steam-heated oscillating hot knife, used for cutting the waxy caps off of the tops of the cells before spinning the combs down to extract honey, and she thought it might be easier to use than her trusty hand-held electric hot knife.

The oscillating knife, which was built something like a century ago, hadn’t been used in decades. All of the grease had turned to glue, and the large v-belt wheel that made it go was hard to turn by hand, and the motor was missing anyway. So she gave it to my father and me as a project. How could we resist?

We found the original manual on the Internet, which said that it would run from any 1/2 hp motor, or could be optionally driven by a takeoff wheel from a tractor – unfortunately not an option in my sister’s honey house. But we did find a 3/4 hp bench grinder at Harbor Freight that conveniently fit inside the case, and bought the smallest v-belt pulley wheel that would fit the grinder’s arbor. We thought we were geniuses, but when we hooked it all up, it just stalled.

We spent more than a few hours taking the mechanism apart. It was basically an eccentric shaft with a bearing on the end, and the bearing ran back and forth in the groove of a sliding mechanism that the knife blade attached to. As mentioned above, everything was gunked, so we took it all apart. The bearing was seized, so we freed that up by getting the sand out of the balls. The bearing couldn’t move freely in the slide either, but we filed that down until it just moved freely without noticeable play. We added grease from this century, and reassembled it. It turned fine by hand.

But with the belt and motor attached, the mechanism still had just enough friction to stall out the motor. Of course we wrapped some rope around the shaft and pull-started it, and it made a hell of a racket, nearly vibrated itself off the table, and we could see that the marvelous zinc-coated frame that held it all together was racking under the tension. It would require a wholly new housing to be viable, and we hadn’t even figured out a source of steam to heat the knife.

In short, it was more trouble than it was worth. So we packed up the bench grinder in the original container, and returned it no-worse-for-wear to the Freight. But frankly, we had a fantastic time playing around with a noble machine from a long-gone past. We got it “working” even if that state was unworkable, and we were only out the cost of the small v-belt pulley. Who says all of your projects have to be a success to be fun?

Your Data In The Cloud

August 17, 2024 by Elliot Williams 33 Comments

I try not to go off on security rants in the newsletter, but this week I’m unable to hold back. An apparent breach of a data aggregator has resulted in a monster dataset of US, UK, and Canadian citizens names, addresses, and social security numbers. As a number of reports have pointed out, the three billion records in the breach likely contain duplicate individuals, because they include all the addresses where you’ve lived, and there have only been on the order of 450 million US social security numbers issued anyway.

But here’s the deal. Each of these data aggregators, and each of the other companies that keep tons of data on you, are ticking time bombs. Maybe not every one of them gets breached, but there’s certainly enough incentive for the bad guys to try to do so. (They are looking to sell the NPD dataset mentioned above for $3.5 million.)

My gut feeling is that eventually all of the information on everyone will be released. Maybe then it will cease to be interesting to new crops of crooks, because there’s nothing new to learn.

On the other hand, the sheer quantity of identity thefts that this, and future breaches, will unleash on us all is mind-boggling. In the case of legitimate data aggregators like this one, requesting to have had your data out of their dataset appears to have been a viable defense. But for every one legit operator, there are others that simply track you. When they get hacked, you lose.

This breach is likely going to end in a large lawsuit against the company in question, but it almost certainly won’t be big enough to cover the damage to everyone in the affected countries. Is it time that companies that hold large datasets will have to realize that the data is a liability as well as an asset?

Proxxon CNC Conversion Makes A Small Mill A Bit Bigger

August 10, 2024 by Elliot Williams 10 Comments

The Proxxon MF70 mini-mill is a cheap and cheerful, but decently made little desktop mill. As such, it’s been the target of innumerable CNC-ification projects, including an official kit from the manufacturer. But that didn’t stop [Dheera Venkatraman] from sharing his Big Yellow take on this venerable pursuit with us!

This isn’t simply a CNC modification, it’s a wholly 3D-printed CNC modification, which means that you don’t already need a mill to make the usual aluminum pieces to upgrade your mill. And perhaps the standout feature: [Dheera]’s mod basically doubles the Y-axis travel and adds an extra 15 mm of headroom to the Z. If you wanted to stop here, you would have a bigger small manual mill, but as long as you’re at it, you should probably bolt on the steppers and go CNC. It’s your call, because both models are included.

[Dheera] also built a nice enclosure for the MF70, which makes sense because it’s small enough that it could fit on your desktop, and you don’t want it flinging brass chips all over your bench. But as long as it’s on your desk, why not consider a soundproof enclosure for the MF70? Or take the next step, make a nice wooden box, mount a monitor in it, and take the MF70 entirely portable, like this gonzo hack from way back in 2012.

Better Living Through Hackery

August 10, 2024 by Elliot Williams 11 Comments

Hackaday’s own [Arya Voronova] has been on a multi-year kick to make technology more personal by making it herself, and has just now started writing about it. Her main point rings especially true in this day and age, where a lot of the tech devices we could use to help us are instead used to spy on us or are designed to literally make us addicted to their services.

The project is at the same time impossible and simple. Of course, you are not going to be able to build a gadget that will bolster all of your (perceived or otherwise) personal weaknesses in one fell swoop. But what if you start looking at them one at a time? What if you start building up the good habits with the help of a fun DIY project?

That’s where [Arya]’s plan might just be brilliant. Because each project is supposed to be small, it forces you to focus on one specific problem, rather than getting demoralized at the impossibility of becoming “better” in some vague overall sense. Any psychologist would tell you that introspection and dividing up complex problems are the first steps. And what motivates a hacker to take the next steps? You got it, the fun of brainstorming, planning, and building a nice concrete DIY project. It’s like the ultimate motivation, Hackaday style.

And DIY solutions are a perfect match to personal problems. Nothing is so customizable as what you design and build yourself from the ground up. DIY means making exactly what you need, or at least what you think you need. Iteration, improvement, and the usual prototyping cycle applied to personal growth sounds like the ideal combo, because that’s how the tech works, and that’s also how humans work. Of course, even the coolest DIY gadget can’t instantly make you more mindful, for instance, but if it’s a tool that helps you get there, I don’t think you could ask for more.