Here’s a great way to quickly and easily make attractive and functional knobs with no tools required. All you need is some casting resin (epoxy would do in a pinch), a silicone mold intended for candy, and some socket head bolts. With the right preparation and a bit of careful placement and attention, smooth and functional knob ends are only minutes away. Embedded below is a short video demonstrating the process.
These may not replace purpose-made knobs for final products, but for prototypes or to use around the shop on jigs, clamps, or furniture they certainly fit the bill. With a layer of adhesive fabric or rubber, they might even make serviceable adjustable feet for low-stress loads.
This technique could be extended to reproducing broken or missing dakaware or bakelite knobs. This, of course, would require an original, unbroken knob and a small silicone mold, but it’s still a project that’s well within the capabilities of the garage-bound hacker.
While we’re on the subject of knobs, don’t forget we’ve seen an excellent method of repairing knobs as well.
We love seeing a thing get used effectively for other than its intended purpose, and this DIY LED Earrings project is a great example. [IdunnGoddess] liked the idea of making light-up LED earrings powered by a small coin cell, but an enclosure and power connection for the battery were sticking points. The solution? A googly eye after a few minor modifications turned out to be perfect.
A googly eye resembles a thin, flat, hollow plastic bulb. Choose one that’s just a bit bigger than the coin cell, and cut a slot in one end and a small hole in the other. The LED leads go into the hole, and the coin cell slides into the slot. The result? A lightweight battery holder for an attached LED, and as a bonus the hacked googly eye is a clean and super smooth surface that can easily be painted or decorated to make it part of the design. The video embedded below demonstrates the process and showcases a few sample designs.
Sometimes the most important thing is getting something done.
[Alex Lao] was recently in such a situation. His sister was getting married and he designed, built, and delivered twenty RGB LED table centerpieces in a rush. There were no prototypes made, and when the parts arrived all twenty were built all at once over a single weekend. These table centerpieces are illuminated by RGB LEDs and battery-powered, but have an option to be powered by a wall adapter.
[Alex] helpfully shared some tips on reducing the production risks and helping ensure results in such a limited time frame. His advice boils down to this: reduce the unknowns. For Alex this meant re-using code and components from a previous project — even if they were not optimal — so that known-good schematic and footprint libraries could be used for the design.
From one perspective, the PIC32 microcontroller inside each lamp is overkill for an LED centerpiece. From another perspective, it was in fact the perfect part to use because it was the fastest way for [Alex] to get the devices working with no surprises.
On the hardware side, the first prototype radar horn was made out of cardboard with aluminum foil taped around it. With the concept proven, [JBeale] made a second horn out of thin copper-clad sheets, but reports that the performance is just about the same. The other hardware hack was simply to tack a wire on the radar module’s analog output and add a simple op-amp gain stage, which extended the sensing range well beyond the ten feet or so that these things are usually used for.
With all that signal coming in, [JBeale] separates out the noise by taking an FFT of the Doppler frequency-shift signal. Figuring that people walk around 2.2 miles per hour, [JBeale] focuses on the corresponding 70 Hz frequency bin and finds that the radar will detect people out to 80 feet. Wow!
This trick of taking an el-cheapo radar unit and amplifying the signal to do something useful isn’t new to Hackaday. [Mathieu] did it with the very same HB-100 unit way back in 2013, and then again with a more modern CDM324 model. But [JBeale]’s hacked horn and clever backend processing push out the limits of what you can expect to do with these cheap units. Kudos.
With electricity cost going up and the likes of British Gas hiking up their price, everyone could use a bit of free energy. There are a number of ways to harvest renewable energy including solar and wind, however, the cost of setting up a wind farm can be quite high. [Mr Tickles] has uploaded a video where he has a cheaper DIY method of making a DIY wind turbine.
His project uses a commercial ceiling fan as a turbine for converting the wind energy into electricity. PVC pipes are used to mount the entire thing such that it becomes portable. A cardboard fin is used to make the propeller face the wind but there are plans to upgrade it in the future. [Mr Tickles] demonstrates his project by lighting up a lamp and then charging a cell phone.
For the price, this hack is pretty neat and can be extended to work with larger fans. For those who are looking at an even simpler version of this build, check out the most straightforward wind turbine.
For the uninitiated, the Curta is a mechanical calculator designed around the time of World War II. It is still often seen used in time-speed-distance (TSD) rallies to aid in the computation of times to checkpoints, distances off-course and so on. Many of these rallies don’t allow electronic calculators, so the Curta is perfect. The complex inner workings of the contraption were a key feature and point of interest among enthusiasts and the device itself is a highly popular collectible.
As for the 3D printed design, the attention to detail is impeccable. The current version has around 80 parts that need to 3D printed and a requires a few other screws and springs. Some parts like the reversing lever and selector knobs have been painted and digits added to complete the visual detail. The assembly took [Marcus Wu] around 40 minutes to complete and is one of the most satisfying builds we have ever seen.
What is even more amazing is that [Markus Wu], who is a software engineer by profession has shared all the files including the original design files free of cost on Thingiverse. A blog with written instructions is also available along with details of the iterations and original builds. We already did a post on a previous version so check it out for a little more background info.
Not all projects are made equal. Some are designed to solve a problem while others are just for fun. Entering the ranks of the most useless machines is a project by [Vladimir Mariano] who created the 3D Printed Dancing Springs. It is a step up from 3D printing a custom slinky and will make a fine edition to any maker bench.
The project uses 3D printed coils made of transparent material that is mounted atop geared platforms and attached to a fixed frame. The gears are driven by a servo motor. The motor rotates the gears and the result is a distortion in the spring. This distortion is what the dancing is all about. To add to the effect, [Vladimir Mariano] uses RGB LEDs controlled by an ATmega32u4.