Powering Airplanes With Microwaves: An Aviation Physics Challenge Amidst Many

Falling firmly under the fascinating science category of ‘What if…?’ comes the idea of powering airplanes with beamed microwaves. Although the idea isn’t crazy by itself, since we can even keep airplanes flying using just solar power (though with no real useful payload), running through the numbers as [Ian McKay] does in a recent article in IEEE Spectrum makes it clear that there are still some major hurdles if we want to make such a technology reality. Yet is beamed microwave power that much more far out than other alternative ways to power aviation?

Most of the issues are rather hard limits with the assumed technology (phased microwave arrays), with the need for 170 meter diameter ground transmitters every 100 km along the route (including floating transmitters on the oceans with massive power cables, apparently). Due to the limited surface area on something like a Boeing 737-800 you’d need to cram the full take-off power needs (~30 MW) on its ~1,000 m2 surface area available for receiver elements, or 150 Watt per rectifying antenna (rectenna) element assuming a wavelength of 5 cm.

The good news is that the passengers inside would probably survive if the microwave-like shielding keeps up, and birds passing through the beams are likely to survive if they’re fast enough. It’d ruin a whole part of the local radio spectrum from leaked microwaves, of course. Unfortunately beaming MW levels of microwaves across 100 km is still beyond our capabilities.

After this fun science session, [Ian] then looks at alternatives like batteries and hydrogen, neither of which come even close to the energy density (or relative safety) of commercial aviation fuels. Perhaps synthetic aviation fuel might be the ticket, but at this point beamed microwave power is as likely to replace aviation fuel as batteries or hydrogen, though more likely than countries like the United States building out a fast & cheap high-speed rail network.

The SS United States: The Most Important Ocean Liner We May Soon Lose Forever

Although it’s often said that the era of ocean liners came to an end by the 1950s with the rise of commercial aviation, reality isn’t quite that clear-cut. Coming out of the troubled 1940s arose a new kind of ocean liner, one using cutting-edge materials and propulsion, with hybrid civil and military use as the default, leading to a range of fascinating design decisions. This was the context in which the SS United States was born, with the beating heart of the US’ fastest battle ships, with light-weight aluminium structures and survivability built into every single aspect of its design.

Outpacing the super-fast Iowa-class battleships with whom it shares a lot of DNA due to its lack of heavy armor and triple 16″ turrets, it easily became the fastest ocean liner, setting speed records that took decades to be beaten by other ocean-going vessels, though no ocean liner ever truly did beat it on speed or comfort. Tricked out in the most tasteful non-flammable 1950s art and decorations imaginable, it would still be the fastest and most comfortable way to cross the Atlantic today. Unfortunately ocean liners are no longer considered a way to travel in this era of commercial aviation, leading to the SS United States and kin finding themselves either scrapped, or stuck in limbo.

In the case of the SS United States, so far it has managed to escape the cutting torch, but while in limbo many of its fittings were sold off at auction, and the conservation group which is in possession of the ship is desperately looking for a way to fund the restoration. Most recently, the owner of the pier where the ship is moored in Philadelphia got the ship’s eviction approved by a judge, leading to very tough choices to be made by September.

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Paul Allen’s Living Computers Museum And Labs To Be Auctioned

After the Living Computers museum in Seattle closed like so many museums and businesses in 2020 with the pandemic, there were many who feared that it might not open again. Four years later this fear has become reality, as the Living Computers: Museum + Labs (LCM+L, for short) entire inventory is being auctioned off. This occurs only 12 years after the museum and associated educational facilities were opened to the public. Along with Allen’s collection at the LCM+L, other items that he had been collecting until his death in 2018 will also be auctioned at Christie’s, for a grand total of 150 items in the Gen One: Innovations from the Paul G. Allen Collection.

In 2022 Allen’s art collection had seen the auction block, but this time it would seem that the hammer has come for this museum. Unique about LCM+L was that it featured vintage computing systems that visitors could interact with and use much like they would have been used back in the day, rather than being merely static display pieces, hence the ‘living computers’ part. Although other vintage computing museums in the US and elsewhere now also allow for such interactive displays, it’s sad to see the only major vintage computing museum in Washington State vanish.

Hopefully the items being auctioned will find loving homes, ideally at other museums and with collectors who aren’t afraid to keep the educational spirit of LCM+L alive.

Thanks to [adistuder] for the tip.

Top image: A roughly 180° panorama of the “conditioned” room of the Living Computer Museum, Seattle, Washington, USA. Taken in 2014. (Credit: Joe Mabel)

Injection Molding Using A 3D Printer

Recently [Stefan] of CNC Kitchen took a gander at using his gaggle of 3D printers to try injection molding (IM). Although the IM process generally requires metal molds and specialized machinery, 3D printers can be used for low-volume IM runs which is enough for limited production runs and prototyping before committing to producing expensive IM molds. In the case of [Stefan], he followed Form Labs’ guidance to produce molds from glass-infused Rigid 10K resin (heat deflection temperature of 218 °C). These molds are very rigid, as the ceramic-like noise when [Stefan] taps two together attests to.

Injection molded bolt, with imperfections on the head. (Credit: Stefan, CNC Kitchen)

The actual injection process is where things get more hairy for [Stefan], as he attempts to push the clamped-shut mold against the nozzle of the FDM printer to inject the molten plastic, rather than using an IM press. With PLA at standard extrusion temperature the plastic barely gets into the mold before solidifying, however. Following this, higher temperatures, different materials (PETG, TPU) and high flow-rate extruders are attempted, with varying results.

Many of the struggles would seem to be due to poor mold design, rather than fundamental issues with using an FDM. The Form Labs document details some of the basics, such as opening up the injection gate (to decrease pressure inside the mold), adding air vents to improve flow and so on. Commentators to the video with professional experience point out many of these issues as well, along with the benefits of preheating the mold.

With the caveat that most of the challenge is in making a good mold, we’ve even injection molding done with nothing more exotic than a hot glue gun. If you’ve got a friend, or a long enough lever, you can even inject the plastic by hand.

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How The CD-ROM Lost The Multimedia Dream To The Internet

High-tech movie guides on CD-ROM; clearly the future had arrived in 1994.
High-tech movie guides on CD-ROM; clearly the future had arrived in 1994.

In the innocent days of the early 90s the future of personal computing still seemed to be wide open, with pundits making various statements regarding tis potential trajectories. To many, the internet and especially the World Wide Web didn’t seem to be of any major significance, as it didn’t have the reach or bandwidth for the Hot New Thingtm in the world of PCs: multimedia. Enter the CD-ROM, which since its introduction in 1985 had brought the tantalizing feature of seemingly near-infinite storage within reach, and became cheap enough for many in the early 90s. In a recent article by [Harry McCracken] he reflects on this era, and how before long it became clear that it was merely a bubble.

Of course, there was a lot of good in CD-ROMs, especially when considering having access to something like Encarta before Wikipedia and broadband internet was a thing. It also enabled software titles to be distributed without the restrictions of floppy disks. We fondly remember installing Windows 95 (without Internet Explorer) off 13 1.44 MB floppies, followed by a few buckets of Microsoft Office floppies. All pray to the computer gods for no sudden unreadable floppy.

Inevitably, there was a lot of shovelware on CD-ROMs, and after the usefulness of getting free AOL floppies (which you could rewrite), the read-only CD-ROMs you got in every magazine and spam mailing were a big disappointment. Although CD-ROMs and DVDs still serve a purpose today, it’s clear that along with the collapse of the Internet Bubble of the late 90s, early 2000s, optical media has found a much happier place. It’s still hard to beat the sheer value of using CD-R(W)s and DVD-/+R(W)s (and BD-Rs) for offline backups, even if for games and multimedia they do not appear to be relevant any more.

If you’re interested in another depiction of this period, it’s somewhere we’ve been before.

Testing Large Language Models For Circuit Board Design Aid

Beyond bothering large language models (LLMs) with funny questions, there’s the general idea that they can act as supporting tools. Theoretically they should be able to assist with parsing and summarizing documents, while answering questions about e.g. electronic design. To test this assumption, [Duncan Haldane] employed three of the more highly praised LLMs to assist with circuit board design. These LLMs were GPT-4o (OpenAI), Claude 3 Opus (Anthropic) and Gemini 1.5 (Google).

The tasks ranged from ‘stupid questions’, like asking the delay per unit length of a trace on a PCB, to finding parts for a design, to designing an entire circuit. Of these tasks, only the ‘parsing datasheets’ task could be considered to be successful. This involved uploading the datasheet for a component (nRF5340) and asking the LLM to make a symbol and footprint, in this case for the text-centric JITX format but KiCad/Altium should be possible too. This did require a few passes, as there were glitches and omissions in the generated footprint.

When it came to picking components for a design, it’s clear that you’re out of luck here unless you’re trying to create a design that a million others have made before you in exactly the same way. This problem got worse when trying to design a circuit and ultimately spit out a netlist, with the best LLM (Claude 3 Opus) giving nonsensical suggestions for filter designs and mucking up even basic amplifier designs, including by sticking decoupling capacitors and random resistors just about everywhere.

Effectively, as a text searching tool it would seem that LLMs can have some use for engineers who are tired of digging through yet another few hundred pages of poorly formatted and non-indexed PDF datasheets, but you still need to be on your toes with every step of the way, as the output from the LLM will all too often be slightly to hilariously wrong.

Rescued IMac G4 Restored And Upgraded With Mac Mini M1 Guts

Three abandoned iMac G4s, looking for a loving home... (Credit: Hugh Jeffreys)
Three abandoned iMac G4s, looking for a loving home… (Credit: Hugh Jeffreys)

The Apple iMac G4 was also lovingly referred to as the ‘Apple iLamp’ due to its rather unique design with the jointed arm on which the display perches. Released in 2002 and produced until 2004, it was the first iMac to feature an LCD. With only a single-core G4 PowerPC CPU clocked at around 1 GHz, they’re considered e-waste by the average person.

That’s how [Hugh Jeffreys] recently found a triplet of these iMacs abandoned at an industrial site. Despite their rough state, he decided to adopt them on the spot, and gave one of them a complete make-over, with a good scrub-down and a brand-new LCD and Mac Mini M1 guts to replace the broken G4 logic board.

The chosen iMac had a busted up screen and heavily corroded logic board that looked like someone had tried to ‘fix’ it before. A new (used) 17″ LCD was installed from a MacBook Pro, which required the use of a Realtek RTD2660-based display controller to provide HDMI to LVDS support. The new logic board and power supply were sourced from a Mac Mini featuring the M1 SoC, which required a 3D printed adapter plate to position everything inside the iMac’s base. Wiring everything up took some creative solutions, with routing the wires through the flexible monitor arm the biggest struggle. The WiFi antenna on the Mac Mini turned out to be riveted and broke off, but the iMac’s original WiFi antenna could be used instead.

Although some clean-up is still needed, including better internal connector extensions, the result is a fully functional 2024 iMac M1 that totally wouldn’t look out of place in an office today. Plus it’s significantly easier to adjust the monitor’s angle and height compared to Apple’s official iMac offerings, making it the obviously superior system.

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