Making An RF Controlled Light Switch Work With IR

November 8, 2011 by Mike Nathan 6 Comments

ir-rf-light-switch

[Gary] had an RF triggered light switch kicking around, and wanted to find a way to control his lights using a home theater remote. The switch, which he bought from RadioShack years ago, came with a simple remote that uses two buttons to toggle the lights on and off. While you might think that switching from RF to IR control would be a step backwards, [Gary] really just wanted to consolidate remotes more than anything else.

He designed a circuit board specifically for interacting with the remote half of his RF controller. It sports a PIC16F628A micro controller, which is tasked with processing IR commands from his home theater remote and triggering the lights when requested.

The code he developed for the project is relatively simple, but very useful all the same. When his board is powered on, it stores the first IR code it receives, then retains it as long as it stays powered on. This lets [Gary] use any button on his remote to turn the lights on and off, without any IR codes permanently defined in software.

As you can see in the video below, the modified switch works just as intended, saving [Gary] from having to walk all the way to the light switch when it’s time to fire up a movie.

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A Tesla Coil That Delivers Shocking Candy

November 8, 2011 by Mike Nathan 9 Comments

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Even though Halloween was a week ago, we are still seeing plenty of cool stuff coming our way. Take for instance this Tesla coil that [JJ] sent us.

He got the idea to build a coil for his Halloween display about a week before the event, but he figured it would be easy enough to do since he had a lot of the parts on hand already. He originally started with some neon transformers and a primary/secondary pair he used in a previous Tesla coil build, but when things were fully assembled he wasn’t completely happy with the results.

He returned to the drawing board, winding a new primary/secondary coil pair, which performed much better. The rest of the coil was pieced together with random parts he procured at IKEA along with other items he had sitting around.

He donned a mad scientist’s outfit, and with a large set of grounded tongs acting as a Faraday cage he proceeded to electrocute trick or treaters’ candy with his Tesla coil, much to the delight of the neighborhood children.

Be sure to swing by his page to see more construction details, and for a sneak peek at the candy zapping process, check out the video below.

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This Panavise Jr. Speed Winder Should Be In Every Maker’s Toolbox

November 7, 2011 by Mike Nathan 34 Comments

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Like many makers, [Chris] has a Panavise Jr. on his workbench that he uses for just about everything. The tiny vise is great for all sorts of tasks, and is often considered an indispensable tool. The only problem with the vise is the amount of time it takes to open and close the thing.

[Chris] estimates that it takes somewhere between 2 and 3 million turns of the crank to move the vise’s jaws from fully open to the fully closed position. He figured that his drill is far better at mindlessly turning circles than he is, so he sat down and designed a bit in Google Sketchup to spin the vise’s crank knob.

He fired up his MakerBot and printed out his first “Speed Winder” drill bit. It was decent, but he thought it could be better. After a handful of revisions, he was finally happy with the results. He says it works great, and has posted the model on Thingiverse so that everyone can print one of their own.

Continue reading to see how [Chris] created the bit along with how much time this thing saves him. Continue reading “This Panavise Jr. Speed Winder Should Be In Every Maker’s Toolbox” →

Hacking A “magic Wand” To Remotely Control Light Displays

November 7, 2011 by Mike Nathan 12 Comments

Hackaday reader [Kieran] volunteers at an outdoor haunted house attraction called the “Disenchanted Forest”. Attendees are lead through the haunted forest by a volunteer, who helps keep everyone on the predetermined trail. The trail is usually lit by small LED fixtures that the group constructed, but the organizers wanted to make the lights more interactive this time around.

A fellow organizer gave [Kieran] a [Harry Potter] Magic Candle, which allows him to light the toy with the wave of his IR-enabled wand. He was told to “make it do something cool”, so he took a closer look at it to determine how everything worked.

Using an Arduino clone and some borrowed IR code he was able to get the wand to work with the forest’s trail lighting, but there was a lot of lag between waving the wand and triggering the light. Taking a second stab at it, [Kieran] was able to replicate the IR protocol used by the toy, speeding things up and increasing the wand’s range considerably. Now, the tour guides can light and extinguish the trail lighting with a simple flick of the wrist.

Take a look at the video below to see how things worked out for [Kieran], and be sure to swing by his site for more details if you have the urge to modify your Magic Candle.

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DIY Spot Welder Can Join Anything Together, Even Copper

November 6, 2011 by Mike Nathan 35 Comments

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Hackaday reader [David] was looking for a cheap and easy way to spot weld copper tabs together. As he notes in his writeup, the properties of copper which are most enticing, such as high thermal capacity, make welding it all that more difficult. His home-brew method of spot welding is admittedly quick and dirty, but it does get the job done quite well.

He started off with an array of four 2.5V @ 2600 Farad ultra capacitors, which provide the high current required to do copper spot welding properly. They are wired in series and connected to his electrodes using heavy gauge wire. The graphite-tipped electrodes were an interesting DIY job themselves, cleverly constructed using copper tubing and a graphite block. The most simple/dangerous/clever part of the whole rig is his trigger mechanism, which consists of a pair of copper blocks that he bangs together manually to complete the circuit.

[David] is well aware that the setup is just a touch rough, but according to him it makes great welds, and it’s only a proof of concept at this point. He has a hefty list of improvements to make for the final version, including a different switching method among a few other safety precautions.

4Track Robot Gets Around With Ease

November 6, 2011 by Mike Nathan 8 Comments

4track-robot

[Jon] has been developing a slick little RC robot in bits and pieces over the last year or so, which can constructed by anyone with access to a 3D printer. Servos and electronics aside, the entire thing can be put together in short order using the plans he posted on Thingiverse.

The robot makes use of four “caterpillar” type bots, which are all connected via a central frame. Once [Jon] had the general design for a single caterpillar bot down, he moved forward to create the robot you see above. His friend [Julián] lent a hand in the form of electronics and code, which allows the robot to be driven using a standard USB gamepad.

As you can see in the video below, the robot gets around nicely, climbing over obstacles with relative ease. While it is a bit loud, [Jon] says that’s due to the undersized servos they happen to be using at the moment. We think it looks great so far, but [Jon] already has plans to beef up the motors and add wireless control in the near future – we can’t wait to see it then!

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Halloween Hacks: An Evil R/C Clown Car For Terrorizing The Neighborhood

November 5, 2011 by Mike Nathan 4 Comments

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If you had a few too many trick or treaters hitting up your house this year, [phwillys] has a solution guaranteed to keep them from coming back. He was looking for a way to scare the crap out of the trick or treaters this past Halloween, so he constructed a remote-controlled evil jeep to terrorize the neighborhood.

The jeep was built from an old PowerWheels car, and uses a bunch of different motors to get the effect [phwillys] was looking for. He bought a linear actuator on eBay to let him steer the jeep, which is controlled using some motor controllers he had left over from another project. A salvaged car window motor was used to allow evil clown driver to turn from side to side in his seat, while a pair of car seat motors activate the giant claws built into the sides of the vehicle. The jeep’s hood was even turned into a chomping mouth with large teeth using yet another small motor.
[phwillys] also added a water sprayer to the clown’s mouth, soaking any kids in the immediate vicinity, though he was nice enough to mount a leaf blower on the opposite side of the vehicle to help blow them dry.

It really is an awesome creation, we’re sure the neighborhood kids (and parents) got a big kick out of it. Continue reading to see a short video of his scary clown car in action.

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