Update: Semi-automatic Pick And Place Goes Fully-Automatic

November 23, 2013 by Mike Szczys 15 Comments

automated-pick-and-place

Way back in April we looked at an impressive Pick and Place machine project which wasn’t actually up and running yet. Well it looks like [Brian Dorey] has really put the pedal to the metal with this fall, posting nine project updates since September.

The previous system was working just fine but required quite a bit of user intervention to do the actual placing. So the first modifications toward the new goal centered around motorizing the gantry. There’s a lot of information on this, as well as the vacuum tweezer heads that were designed for the system. But for us it was exciting to read about the vibrating chip feeder. This uses the vibrating motor from an Xbox controller to jiggle the ICs from their tube packaging to a staging jig off the side of the build table. You can see a video of this after the break along with a demo of the entire machine at work.

[Brian] seems to favor the Xbox parts as he also used an Xbox live camera along with OpenCV to detect the parts and ensure they are lined up correctly. For the best results possible the parts need to be illuminated properly which is why he also built a rather interesting light ring using 144 red LEDs.

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A Six Part CNC Machine

November 21, 2013 by Brian Benchoff 49 Comments

CNC

CNC machines are impressive pieces of kit. We’re all for seeing the big, burly, impressive machines, but there’s something to be said about seeing how small they can get. [Jay] has what is probably the most minimal CNC plotter we’ve ever seen, built from only six 3D printed parts.

[Jay]’s plotter is based on the Piccolo, an exceedingly small-scale CNC platform that can be built for $70 with laser-cut parts. This version, though, uses only six parts that can be downloaded from Thingiverse. Powered by an Arduino and two micro servos, this CNC plotter would be a great introduction to CNC for any robotics club or hackerspace tutorial series.

[Jay] has been doing some awesome work with CNC plotters; we saw his large format Plotterbot earlier this month, and his giant plotted HaD logo with HaD infill poster was a great submission to our Trinket contest.

Video of [Jay]’s plotter in action available after the break.

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DIY CNC Rotary 4th Axis

November 11, 2013 by James Hobson 31 Comments

Here’s a great CNC hack that adds a ton of functionality, a DIY rotary 4th axis!

[Jim] had started this project over a year ago when he originally ordered the gearhead off eBay, but like many good intentions, sometimes projects just get pushed to the back burner until necessity forces action. That necessity was entering our Trinket Contest, and he decided to finish it off just so he could put a HaD logo on a piece of PVC for us!

Unfortunately it took him a bit too long, and he only finished it last week — but luckily he had a fallback plan, and submitted his CNC Etch a Sketch project instead, which won him a Trinket anyway!

The 4th axis uses a 276oz-in stepper motor which is directly coupled to a Harmonic Drive Systems 11:1 planetary gearhead. It’s extremely accurate, has minimal backlash, and by using a 10 microstepping Gecko stepper drive, [Jim] is getting about 61 steps per degree of rotation. Not bad for a home-made setup!

Check out his blog for a great write up on the project, and stick around after the break to see the 4th axis in action.

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One-night No Budget CNC Machine

November 10, 2013 by James Hobson 44 Comments

The Hackerspace Kraków in Poland hosts a weekly event on Fridays called NightHack. The idea is simple. It’s late Friday night, all the stores are closed — something needs to be hacked.

Just this past Friday night, they decided to try making a CNC machine using only what they had in the space. And gosh darn it, did they ever succeed! The build makes use of an Arduino Mega, broken Playstation 3 drives, a few spare L293D ICs, some hot glue, and wood. The resulting CNC machine is an awesome example of what can be done in a night with the right group of people working together.

It might not be powerful enough to do milling, but works quite well as a small CNC drawing plotter with its massive 5x5cm work area, with a resolution of 0.16mm. Next week they hope to modify it to allow for PCB drilling, which at the right feed rates, might just be possible!

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HHH: Delta CNC Mill

November 9, 2013 by Mike Szczys 3 Comments

hhh-delta-mill

[Dan] wrote in to show off the delta-bot CNC mill which he and some buddies got up and running over the course of about two weeks. The team from Mad Fellows — a hackerspace in Prescott, Arizona — put their heads together and managed to build the thing from mostly parts-on-hand. Would you believe they’re only out-of-pocket about $100 in new materials?

After a bit of modeling work they started scavenging for parts, recovering most of the acrylic stock from dead LCD monitors. But there are many parts like the stepper motors, precision rods, bearings, belts, and pulleys that can’t or shouldn’t be salvaged in order to end up with a reasonably solid machine tool. We like [Dan’s] tip that the parts should be screwed together as gluing them would be problematic when it comes time to replace broken components.

You may be wondering about the strength of a delta-bot for milling. The purpose of the build is to make molds for investment casting. The lost-material (we don’t know if it’s wax or something else) is quite easy to machine and you can see in the clip after the jump that the mill does a great job. But they also did some tests on aluminum and apparently it’s not a problem.

The CNC version of HHH is over, so why are we posting this now? We messed up. [Dan] sent in a qualifying entry before the deadline and somehow we let it slip through the cracks. Sorry [Dan]! Better late than never — we’ll get a T-shirt in the mail right away.

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Full-size MRI Machine Replica

November 9, 2013 by James Hobson 15 Comments

Foam MRI machine

It’s been a bit dusty lately in Seattle’s Metrix Create:Space. That’s because they’ve taken on their biggest project yet — a full scale replica of an MRI machine for university research.

[Tom Grabowski], a professor of Radiology & Neurology at the University of Washington, needed a replica MRI machine. This is because time on real MRI machines is very expensive, and when performing research on Autism, it is important to get the test subjects used to the process before using the real deal. He originally turned to the Center for Human Development and Disability, also at the University of Washington, but the project was just simply too big for their facilities. He did however get to meet a fellow researcher named [Fritz] who then contacted Metrix to see if it was possible, and like any good hackers, the members of the space were more than up for the challenge.

The replica MRI machine is made out 2″ thick, 4′ by 8′ foam insulation sheets, which is the maximum size their router can handle. Not having made use of the 3D z-cutting capabilities before, they had a bit of learning to do, but as you can see from the pictures, it worked out quite well. Over a few weeks they were able to construct the general shape of the MRI machine, and finish the surface nicely — it’s far from complete though, as they might even be adding lights and other features to make it one heck of a replica. It’s a great project, and those who have helped are happy to do so as the replica will benefit not only [Tom] but many other researchers at UW — for science, yeah!

A New Old Lathe For Your Hackerspace Or Garage

November 8, 2013 by Jeremy Cook 51 Comments

3D printers, or even small CNC routers may seem like relatively easy machine tools to obtain for your hackerspace or garage. They are both very useful, but at some point you may want to start working with round parts (or convert square-ish items into round parts). For this, there is no better tool than a lathe. You can buy a small and relatively cheap lathe off of any number of distributors, but what if you were to get a good deal on a larger lathe? Where would you even start?

In my case, I was offered a lathe by a shop that no longer had a use for it. Weighing in at 800 pounds and using 3 phase power, this South Bend Lathe might have been obtained economically, but getting it running in my garage seemed like it would be a real challenge. It definitely was, but there are a few mistakes that I’ve made that hopefully you can avoid.

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