19th Century Copy Machine: The Cyclostyle

January 10, 2024 by Al Williams 15 Comments

In the 2020s photocopiers are getting a bit exotic, although they are not gone yet. But these days, you are more likely to simply print multiple copies of a document. However, it wasn’t long ago that making a copy of a document was a tall order. Carbon paper was fine if you were typing and only needed a few copies. But in the late 1800s to early 1900s, several solutions were available, including a beautiful early mimeograph known as the Cyclostyle at [Our Own Devices], examined in the video below.

The Cyclostyle was possibly inspired by a hectograph (something we looked at before). The Cyclostyle was originally a special stylus used to remove wax from a paper stencil. Then, a process similar to screen printing would make copies for you.

Continue reading “19th Century Copy Machine: The Cyclostyle” →

Darkroom Robot Automates Away The Tedium Of Film Developing

January 8, 2024 by Dan Maloney 14 Comments

Anyone who has ever processed real analog film in a darkroom probably remembers two things: the awkward fumbling in absolute darkness while trying to get the film loaded into the developing reel, and the tedium of getting the timing for each solution just right. This automatic film-developing machine can’t help much with the former, but it more than makes up for that by taking care of the latter.

For those who haven’t experienced the pleasures of the darkroom — and we mean that sincerely; watching images appear before your eyes is straight magic — film processing is divided into two phases: developing the exposed film from the camera, and making prints from the film. [kauzerei]’s machine automates development and centers around a modified developing tank and a set of vessels for the various solutions needed for different film processes. Pumps and solenoid valves control the flow of solutions in and out of the developing tank, while a servo mounted on the tank’s cover gently rotates the reel to keep the film exposed to fresh solutions; proper agitation is the secret sauce of film developing.

The developing machine has a lot of other nice features that really should help with getting consistent results. The developing tank sits on a strain gauge, to ensure the proper amount of each solution is added. To avoid splotches that can come from using plain tap water, rinse water is filtered using a household drinking water pitcher. The entire rig can be submerged in a heated water bath for a consistent temperature during processing. And, with four solution reservoirs, the machine is adaptable to multiple processes. [kauzerei] lists black and white and C41 color negative processes, but we’d imagine it would be easy to support a color slide process like E6 too.

This looks like a great build, and while it’s not the first darkroom bot we’ve seen — we even featured one made from Lego Technics once upon a time — this one has us itching to get back into the darkroom again.

Continue reading “Darkroom Robot Automates Away The Tedium Of Film Developing” →

Liquid Tin Could Be The Key To Cheap, Plentiful Grid Storage

January 8, 2024 by Lewin Day 143 Comments

Once expensive and difficult to implement, renewable energy solutions like wind and solar are now often the cheapest options available for generating electricity for the grid. However, there are still some issues around the non-continuous supply from these sources, with grid storage becoming a key technology to keep the lights on around the clock.

In the quest for cost-effective grid storage, a new player has entered the arena with a bold claim: a thermal battery technology that’s not only more than 10 times cheaper than lithium-ion batteries, but also a standout in efficiency compared to traditional thermal battery designs. Fourth Power is making waves with its “sun in a box” energy storage technology, and aims to prove its capabilities with an ambitious 1-MWh prototype.

Hot Stuff

Simple heating elements turn electricity into heat, putting it into liquid tin that then heats large graphite blocks. Credit: Fourth Power, Vimeo screenshot

The principle behind Fourth Power’s technology is deceptively simple: when there’s excess renewable energy available, use it to heat something up. The electrical energy is thus converted and stored as heat, with the idea being to convert it back to electricity when needed, such as at night time or when the wind isn’t blowing. This concept isn’t entirely new; other companies have explored doing this with everything from bricks to molten salt. Fourth Power’s approach involves heating large blocks of graphite to extremely high temperatures — as high as 2,500 °C (4,530 °F). Naturally, the hotter you go, the more energy you can store. Where the company’s concept gets interesting is how it plans to recover the heat energy and turn it back into electricity.

Continue reading “Liquid Tin Could Be The Key To Cheap, Plentiful Grid Storage” →

An Adjustable High-Voltage Power Supply Built With Safety In Mind

January 6, 2024 by Dan Maloney 11 Comments

It’s not entirely clear why [Advanced Tinkering] needs a 50,000-volt power supply, but given the amount of work he put into this one, we’re going to guess it will be something interesting.

The stated specs for this power supply are pretty simple: a power supply that can be adjusted between 20kV and 50kV. The unstated spec is just as important: don’t kill yourself or anyone else in the process. To that end, [Advanced] put much effort into making things as safe as possible. The basic architecture of the supply is pretty straightforward, with a ZVS driver and an AC flyback transformer. Powered by a 24-volt DC supply and an adjustable DC-DC converter, that setup alone yields something around 20kV — not too shabby, but still far short of the spec. The final push to the final voltage is thanks to a three-stage Cockcroft-Walton multiplier made with satisfyingly chunky capacitors and diodes. To ensure everything stays safe in the high-voltage stage, he took the precaution of potting everything in epoxy. Good thing, too; tests before potting showed arcing in the CW multiplier despite large isolation slots in the PCB.

Aside from the potting, some really interesting details went into this build, especially on the high-voltage side. The 3D-printed and epoxy-filled HV connector is pretty cool, as is the special wire needed to keep arcs at bay. The whole build is nicely detailed, too, with care taken to bond each panel of the rack-mount case to a common ground point.

It’s a nice build, and we can’t wait to see what [Advanced Tinkering] does with it. In the meantime, if you want to get up to speed on handling high voltage safely, check out our HV primer.

Continue reading “An Adjustable High-Voltage Power Supply Built With Safety In Mind” →

Seeing Fireworks In A Different Light

January 6, 2024 by Dan Maloney 5 Comments

If you’re worried that [Roman Dvořák]’s spectroscopic analysis of fireworks is going to ruin New Year’s Eve or the Fourth of July, relax — the science of this build only adds to the fun.

Not that there’s nothing to worry about with fireworks, of course; there are plenty of nasty chemicals in there, and we can say from first-hand experience that getting hit in the face and chest with shrapnel from a shell is an unpleasant experience. [Roman]’s goal with this experiment is pretty simple: to see if it’s possible to cobble together a spectrograph to identify the elements that light up the sky during a pyrotechnic display. The camera rig was mainly assembled from readily available gear, including a Chronos monochrome high-speed camera and a 500-mm telescopic lens. A 100 line/mm grating was attached between the lens and the camera, a finding scope was attached, and the whole thing went onto a sturdy tripod.

From a perch above Prague on New Year’s Eve, [Roman] collected a ton of images in RAW12 format. The files were converted to TIFFs by a Python script and converted to video by FFmpeg. Frames with good spectra were selected for analysis using a Jupyter Notebook project. Spectra were selected by moving the cursor across the image using slider controls, converting pixel positions into wavelengths.

There are some optical improvements [Roman] would like to make, especially in aiming and focusing the camera; as he says, the dynamic and unpredictable nature of fireworks makes them difficult to photograph. As for identifying elements in the spectra, that’s on the to-do list until he can find a library of spectra to use. Or, there’s always DIY Raman spectroscopy. Continue reading “Seeing Fireworks In A Different Light” →

Electroluminescent Surfboard Looks Sharp For Night Surfing

January 1, 2024 by Lewin Day 5 Comments

If you’ve watched Point Break lately, you probably considered the thrill and elation involved in night surfing. If you’ve hung out with a lifeguard, though, you might instead have fretted over the dangers. In any case, it remains a popular pastime, and it’s all the more fun with a light-up surfboard like this one from [Moritz Sivers].

This project came about due to a local tradition for [Moritz], where people often surf at night to avoid the crowded breaks during the day. The build started from scratch, with a foam blank shaped into a compact design optimized for riversurfing, with three fins set up in a thruster configuration. The back side of the board was given a coat of resin impregnated with glow-in-the-dark pigment such that the entire thing would emit an nice green glow, making it more visible at night. On the top surface, a pocket was cut in the board to host electronics for running an electroluminescent panel, complete with artwork inspired by 2001 – A Space Odyssey. The board was also outlined with EL wire to further improve the look.

[Moritz] has experimented with some neat LED surfboard designs before, too. Video after the break.

Continue reading “Electroluminescent Surfboard Looks Sharp For Night Surfing” →

Building A Simple Compressed Air Cannon Is Easy

January 1, 2024 by Lewin Day 33 Comments

The world of warfare was revolutionized by the development of black powder, fireworks, cannons, and the like. You don’t need any of that chemical nonsense to just have fun, though, as this compressed air cannon from [OtisLiu153] demonstrates.

The build uses PVC pipes for both the barrel and the air tank. In the case of the latter, avoiding over-pressurization is key to avoiding injury, though some will say you should simply never build a PVC pipe pressure vessel at all. In this case, [OtisLiu153] strictly recommends 150 psi as a limit, which is nicely within the 280 PSI rating of the 2″ Schedule 40 PVC being used. Though, as they note, the connections in the design aren’t necessarily up to the same rating.

Off-the-shelf couplings are used to piece everything together, with the twin-reservoir design also acting as a useful shoulder mount. Charging the cannon is done via a Schrader valve, as you might find on a bike’s inner tube, and firing is achieved via a ball valve.

Of course, if you build such an air cannon yourself, just be careful with your aim. Video after the break.

Continue reading “Building A Simple Compressed Air Cannon Is Easy” →