MRRF: Tasty Filament From Proto-Pasta

Alongside printers from all walks of manufacturing, one can naturally expect to find people selling different kinds of filament at a 3D printing festival. One of these purveyors of plastic was Proto-pasta out of Vancouver, WA. Proto-pasta prides themselves on unique offerings and complete transparency about their manufacturing processes.

Almost all of their filaments are either PLA or HTPLA with something special added during extrusion. The menu includes steel, iron, carbon, and finely ground coffee. The coffee filament was one of our favorites for sure. The print they brought with them looked solidified light roast and had a transparent kind of lollipop quality to it. I couldn’t detect the coffee scent due to allergies, but [Alex] assured me that printing with this filament will make your house or hackerspace smell terrific.

[Alex] was giving away samples of their stainless steel composite PLA. This one can be polished to a smooth shine with a series of papers that run from 400 to 8,000-grit. Another of their newer offerings is PLA infused with magnetic iron particles. Prints made with this stuff can be rusted to achieve an antique, steampunk, or shabby chic aesthetic.

Proto-pasta also has an electrically conductive composite carbon PLA. This one is great for capacitive applications like making a custom, ergonomic stylus or your own game controller. According to the site, the resistivity of printed parts is 30 ohms per centimeter as measured perpendicular to the layers, and 115 ohms along the layers.

Have you made anything awesome with conductive or magnetic filament? Have you had any problems with unorthodox filaments? Let us know in the comments.

Carbon fiber weaving robot!

Hackaday Prize Entry: Weaving Carbon Fiber With Industrial Robots

Oh to have a 6-axis robot arm to play with… For [Basia Dzaman’s] final graduation project for School of Form, she designed and 3D printed an end effect tool for an industrial KUKA robot — for weaving carbon fiber.

Through an iterative design process, she developed many prototypes of the tool until the one you see above. It’s capable of holding a Dremel multi tool which can be used to drill into a work surface for installing pegs which make up the custom weaving jig. The pegs (nails) are then installed by hand so that the robot can thread carbon fiber — fed through an epoxy bath as it is dispensed — onto the jig. In the example, she shows a traditional Polish handcraft called Snutki (a type of stitching), wrapping the carbon fiber in patterns around the pegs. Once the epoxy cures, a strong structure can be removed.

Remember the 6-axis robot that can 3D print in metal, and is currently working on 3D printing a bridge? [Basia’s] design could do similar things, for a completely different industry. You can check out [Basia]’s video for the project below.

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