Series of purple and red mechanisms are stretched from left to right. Almost like arrows pointing right.

Compliant Mechanism Shrinks Instead Of Stretching

Intuitively, you think that everything that you stretch will pull back, but you wouldn’t expect a couple of pieces of plastic to win. Yet, researchers over at [AMOLF] have figured out a way to make a mechanism that will eventually shrink once you pull it enough.

Named “Counter-snapping instabilities”, the mechanism is made out of the main sub-components that act together to stretch a certain amount until a threshold is met. Then the units work together and contract until they’re shorter than their initial length. This is possible by using compliant joints that make up each of the units. We’ve seen a similar concept in robotics.

The picture reads "Excessive vibrations? / It tames them by itself... / ... by switching them off! Bridge undergoing harmonic oscillation about to crumble on the left and mechanisms on the right.

Potentially this may be used as a unidirectional actuator, allowing movement inch by inch. In addition, one application mentioned may be somewhat surprising: damping. If a structure or body is oscillating through a positive feedback loop it may continue till it becomes uncontrollable. If these units are used, after a certain threshold of oscillation the units will lock and retract, therefore stopping further escalation.

Made possible by the wonders of compliant mechanics, these shrinking instabilities show a clever solution to some potential niche applications. If you want to explore the exciting world of compliance further, don’t be scared to check out this easy to print blaster design!

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Bendy Straws

Compliant Mechanisms Hack Chat

Join us on Wednesday, January 26 at noon Pacific for the Compliant Mechanisms Hack Chat with Amy Qian!

When it comes to putting together complex mechanisms, we tend to think in a traditional design language that includes elements like bearings, bushings, axles, pulleys — anything that makes it possible for separate rigid bodies to move against each other. That works fine in a lot of cases — our cars wouldn’t get very far without such elements — but there are simpler ways to transmit force and motion, like compliant mechanisms.

Compliant mechanisms show up in countless products, from the living hinge on a cheap plastic box to the nanoscale linkages etched into silicon inside a MEMS accelerometer. They reduce complexity by putting the elasticity of materials to work and by reducing the number of parts it takes to create an assembly. And they can help make your projects easier and cheaper to build — if you know the secrets of their design.

join-hack-chatAmy Qian, from the Amy Makes Stuff channel on YouTube,  is a mechanical engineer with an interest in compliant mechanisms, so much so that she ran a workshop about them at the 2019 Superconference. She’ll stop by the Hack Chat to share some of what she’s learned about compliant mechanisms, and to help us all build a little flexibility into our designs.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, January 26 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

 

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