Living Hinges At The Next Level

First of all, a living hinge is not a biological entity nor does it move on its own. Think of the top of a Tic Tac container where the lid and the cover are a single piece, and the thin plastic holding them together flexes to allow you to reach the candies disguised as mints. [Xiaoyu “Rayne” Zheng] at Virginia Tech designed a method of multimaterial programmable additive manufacturing which is fancy-ese for printing with more than one type of material.

The process works under the premise of printing a 3D latticework, similar to the “FILL” function of a consumer printer. Each segment of material is determined by the software and mixed on the spot by the printer and cured before moving onto the next segment. Like building a bridge one beam at a time, if that bridge were meant for tardigrades and many beams were fabricated each minute. Mixing up each segment as needed means that a different recipe results in a different rigidity, so it is possible to make a robotic leg with stiff “bones” and flexible “joints.”

We love printing in different materials, even if it is only one medium at a time. Printing in metal is useful and could be consumer level soon, but you can print in chocolate right now.

Via Thank you again for the tip, [Qes].