Careful Testing Reveals USB Cable Duds

What’s worse than powering up your latest build for the first time only to have absolutely nothing happen? OK, maybe it’s not as bad as releasing the Magic Smoke, but it’s still pretty bewildering to have none of your blinky¬†lights blink like they’re supposed to.

What you do at that point is largely a matter of your troubleshooting style, and when [Scott M. Baker]’s Raspberry Pi jukebox build failed to chooch, he returned to first principles and checked the power cable. That turned out to be the culprit, but instead of giving up there, he did a thorough series of load tests on multiple USB cables to see which ones were suspect, with interesting results.

[Scott] originally used a cable with a USB-A on one end and a 3.5-mm barrel plug on the other with a switch in between, under the assumption that the plug on the Pi end would be more robust, as well as to have a power switch for the jukebox. Testing that cable using an adjustable DC load would prove that the cable was unfit for Pi duty, dropping the voltage to under 2 volts at a measly 500-mA load. Other cables proved much better under load, even those with USB mini jacks and even one with a 5.5-mm barrel. But the larger barrel-plug cable also proved to be a stinker when it was paired with an inline switch. In the video below, [Scott] walks through not only the testing process, but also gives a quick tour of his homebrew DC load.

The lesson is clear: not all USB cables are created equal, so caveat hacker. And if you’ve got a yen to check the cables in your junk bin like [Scott] did, this full-featured smart DC load might be just the thing.

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