Hacking A Non-Dimmable LED Fixture

For most of us, the solution to having a non-dimmable LED light bulb but needing a dimmable one is a simple as a drive to the store to get the right kind of bulb. But that seems downright boring, not to mention wasteful, so when [Leo Fernekes] was faced with this problem, he looked for a way to make a non-dimmable bulb dimmable.

To be fair, there was a financial aspect to this hack, too. [Leo] had a bunch of cheap non-dimmable light fixtures he wanted to put to use. He started with a teardown and reverse-engineering of a light strip, which contains little more than LEDs and a small buck converter. His analysis of the circuit led him to a solution for dimming the light: inserting a MOSFET as a shunt around the LEDs. That and the addition of a diode to isolate the LEDs from the current regulator would allow for simple PWM-control of the lights via a microcontroller.

As is typical with these things, there were complications. [Leo] found that a timing problem resulted in flickering LEDs; the fix came from adding a sync circuit that cleverly leveraged a flip-flop inside the PIC16 microcontroller he chose for the circuit. His prototype incorporates these modifications, plus an interface that supports the DALI protocol for architectural lighting control. As always, [Leo] is quick to point out that mixing line voltage into your projects is not without risks, which he takes pains to mitigate. And as is also typical for his projects, [Leo] gives just the right amount of detail to understand the theory behind his design.

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Dimming LED Bulbs Designed To Replace Halogen Lamps

dimming-led-halogen-replacementsHalogen bulbs put out a lot of focused light but they do it at the expense of burning up a lot of Watts and generating a lot of heat. The cost for an LED replacement like the one seen disassembled above has come down quite a bit. This drove [Jonathan Foote] to purchase several units and he just couldn’t resist tearing them apart to try out a couple of hacks.

The one we find most interesting is a PWM based dimming hack he pulled off with an Arduino board and a FET. The bulbs are designed to be dimmable through the 12V supply that feeds the light fixture. But the relationship of dimmer position to light level is not linear and [Jonathan] figured he could do better. His solution is to add a FET in parallel with the LEDs. When activated it basically shunts the current around the diodes, resulting in a dimming. The video below shows this in action. We wonder if the flashing is a camera artifact or if you pick that up with your eye as well?

You may also be interested to read his post on Gelling the LED bulbs. Gels are colored filters for lights (or camera lenses). He cuts his preferred color down to size and inserts it between the LEDs and the lenses.

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