Discussing The Tastier Side Of Desktop 3D Printing

Not long after the first desktop 3D printers were created, folks started wondering what other materials they could extrude. After all, plastic is only good for so much, and there’s plenty of other interesting types of goop that lend themselves to systematic squirting. Clay, cement, wax, solder, even biological material. The possibilities are vast, and even today, we’re still exploring new ways to utilize additive manufacturing.

Ellie Weinstein

But while most of the research has centered on the practical, there’s also been interest in the tastier applications of 3D printing. Being able to print edible materials offers some fascinating culinary possibilities, from producing realistic marbling in artificial steaks to creating dodecahedron candies with bespoke fillings. Unfortunately for us, the few food-safe printers that have actually hit the market haven’t exactly been intended for the DIY crowd.

That is, until now. After nearly a decade in development, Ellie Weinstein’s Cocoa Press chocolate 3D printer kit is expected to start shipping before the end of the year. Derived from the Voron 0.1 design, the kit is meant to help those with existing 3D printing experience expand their repertoire beyond plastics and into something a bit sweeter.

So who better to host our recent 3D Printing Food Hack Chat? Ellie took the time to answer questions not just about the Cocoa Press itself, but the wider world of printing edible materials. While primarily designed for printing chocolate, with some tweaks, the hardware is capable of extruding other substances such as icing or peanut butter. It’s just a matter of getting the printers in the hands of hackers and makers, and seeing what they’ve got an appetite for.

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A Paste Extruder For Normal Printers

In the bright sunshine of a warm spring afternoon at Delft Maker Faire, were a row of 3D printers converted with paste extruders. They were the work of [Nedji Yusufova], and though while were being shown printing with biodegradable pastes made from waste materials, we were also interested in their potential to print using edible media.

The extruder follows a path set by similar ones we’ve seen before in that it uses a disposable syringe at its heart, this time in a laser-cut ply enclosure and a lead screw driven by a stepper motor. It’s part of a kit suitable for run-of-the-mill FDM printers that’s available for sale if you have the extra cash, but happily they’ve also made all the files available.

We’ve seen quite a few syringe extruders and at least one food printer, so there’s nothing particularly new about this one. What it does give you is a relatively straightforward build and a ready integration with some mass market printers you might be familiar with. Perhaps the most interesting part of this project isn’t even the extruder itself but the materials, after all having a paste extruder gives you the opportunity to experiment with new recipes. We like it.

Cocoa Press Chocolate 3D Printer Offered As DIY Kit

Ultimately, the goal of Hackaday is to shine a light on the incredible projects coming from the hardware hacking community. In the vast majority of cases, said projects end up being one-off creations — a clever solution that solved a specific problem for the creator, which may or may not be directly applicable to anyone else. But occasionally, perhaps one in every few thousand projects, we see an idea that’s compelling enough to become a commercial product.

Today, we’re happy to add the Cocoa Press to that list. Creator [Ellie Weinstein] has recently unveiled a commercialized version of the chocolate 3D printer she’s been working on for several years, and true to the maker spirit, it’s being offered as a DIY kit. You can currently put a $100 USD deposit on the final product, which is expected to ship before the end of the year. Assembly time is estimated to be around 10 hours and no previous experience with building 3D printers is required, though we’re sure it wouldn’t hurt.

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Custom 3D Printed Vitamins Are Just A Few Clicks Away

It’s recently come to our attention that a company by the name of Nourished has carved out a niche for themselves by offering made-to-order gummy vitamins produced with their own custom designed 3D printers. Customers can either select from an array of pre-configured “stacks”, or dial in their own seven layers of gelatinous goodness for a completely bespoke supplement.

Now we can’t vouch for whether or not taking a custom supplement like this is any better than just popping a traditional multi-vitamin, but we’ll admit the hardware Nourished has developed is pretty interesting. As briefly seen in the video after the break, large syringes are filled with the seven different vitamin suspensions, and then loaded into what appears to be a heated chamber for extrusion. This is not unlike other food-grade 3D printers we’ve seen, such as the Cocoa Press.

It looks like all of the syringes are being depressed simultaneously with a plate and a pair of beefy lead screws, so it seems the order in which the layers are placed down must be different for each nozzle. A blog post on the company’s site from early last year shows a wildly different machine being used to produce the vitamins, so either their core technology is changing rapidly, or perhaps the printer being used depends on whether they’re running off the customized stacks versus the standard formulations.

Interestingly, this is very similar to a concept floated by the U.S. Army’s Combat Feeding Directorate (CFD) back in 2014. They reasoned that a 3D printer could be used to produce meal bars that were customized for each soldier’s personal nutritional needs. Being largely impractical for the battlefield, the program didn’t get very far. But thanks to consumers who are willing to pay the premium that Nourished is charging for this service, it seems the idea has turned into a lucrative business model.

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Making Printed Food More Palatable For Those Who Need It

Most foods when pureed become pretty unappetizing to look at. For that reason, patients who have trouble swallowing are often given pureed food that’s been molded into fun shapes to make it more appealing. The problem with molding food is that it’s labor-intensive, time-consuming, and the resulting edible toys require a lot of storage space.

When 3D printing came along, it was poised to solve the problem, but in the quest to make foods printable, they became even worse. Printable food paste typically starts with dehydrated and/or freeze-dried vegetables, and then hydrocolloids like xanthan gum and locust bean gum are added so the paste holds together after extrusion. Unfortunately, these additives are a big step backward; they change the texture for the worse, and make the food smell and taste bad, too.

The solution is one of those things that sounds obvious in hindsight: some researchers in Singapore tried using fresh and frozen foods instead of freeze-dried, and figured out the minimum amount of hydrocolloids they could get away with for a given food. In their research they categorized all the feasible foods this way. Some vegetables like garden peas which have higher starch and lower water percentages don’t need any hydrocolloids to be printable. As the starch level falls and water rises, more hydrocolloids are needed. So carrots can get away with using just one type of hydrocolloid, while things like bok choy need two types to print effectively. Even so, results of the study show that fresh vegetable printing calls for far less than their powdered counterparts to the extent that it no longer affects the taste of the end product.

The researchers envision a future where every hospital and elder care facility has a food printer to churn out carrot boats and spinach skylines on demand. We think this tasty development is totally awesome — it’s just too bad the carrot boats don’t look more like Benchy.

In the mood for printed food? Our own [Tom Nardi] sampled the menu of additive edibles a while back.

Thanks for the tantalizing tip, [Qes]!

3D Printering: The Quest For Printable Food

A video has been making the rounds on social media recently that shows a 3D printed “steak” developed by a company called NovaMeat. In the short clip, a machine can be seen extruding a paste made of ingredients such as peas and seaweed into a shape not entirely unlike that of a boot sole, which gets briefly fried in a pan. Slices of this futuristic foodstuff are then fed to passerby in an effort to prove it’s actually edible. Nobody spits it out while the cameras are rolling, but the look on their faces could perhaps best be interpreted as resigned politeness. Yes, you can eat it. But you could eat a real boot sole too if you cooked it long enough.

To be fair, the goals of NovaMeat are certainly noble. Founder and CEO Giuseppe Scionti says that we need to develop new sustainable food sources to combat the environmental cost of our current livestock system, and he believes meat alternatives like his 3D printed steak could be the answer. Indeed, finding ways to reduce the consumption of meat would be a net positive for the environment, but it seems his team has a long way to go before the average meat-eater would be tempted by the objects extruded from his machine.

But the NovaMeat team aren’t the first to attempt coaxing food out of a modified 3D printer, not by a long shot. They’re simply the most recent addition to a surprisingly long list of individuals and entities, not least of which the United States military, that have looked into the concept. Ultimately, they’ve been after the same thing that convinced many hackers and makers to buy their own desktop 3D printer: the ability to produce something to the maker’s exacting specifications. A machine that could produce food with the precise flavors and textures specified would in essence be the ultimate chef, but of course, it’s far easier said than done.

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