3D Printing With Clay, Thanks To Custom Extruder

August 22, 2023 by Donald Papp 14 Comments

When it comes to 3D printing clay, there are a lot of challenges to be met. An extruder capable of pushing clay is critical, and [davidsfeir] has an updated version suitable for an Ender 3 printer. This extruder is based on earlier designs aimed at delta printers, but making one compatible with an Ender 3 helps keep things accessible.

Lightly pressurized clay comes in via the clear tube. Air escapes out the top (motor side) while an auger homogenizes the clay and pushes it out the nozzle.

What’s special about a paste extruder that can push clay? For one thing, clay can’t be stored on a spool, so it gets fed into the extruder via a hose with the help of air pressure. From there, the clay is actually extruded with the help of an auger that takes care of pushing the clay down through the nozzle. The extruder also needs a way to deal with inevitable air bubbles, which it does by allowing air to escape out the narrow space at the top of the assembly while clay gets fed downward.

[davidsfeir] was greatly inspired by the work of clay-printing pioneers [Piotr Waśniowski] and his de-airing clay extruder, and [Jonathan Keep], who has documented 3D printing with clay comprehensively in a freely-available PDF.

There are so many different aspects to printing with clay or clay-like materials that almost every part is ripe for innovation. For example, we’ve seen wild patterns result from sticking a thumping subwoofer under a print bed.

Discussing The Tastier Side Of Desktop 3D Printing

July 12, 2023 by Tom Nardi 20 Comments

Not long after the first desktop 3D printers were created, folks started wondering what other materials they could extrude. After all, plastic is only good for so much, and there’s plenty of other interesting types of goop that lend themselves to systematic squirting. Clay, cement, wax, solder, even biological material. The possibilities are vast, and even today, we’re still exploring new ways to utilize additive manufacturing.

But while most of the research has centered on the practical, there’s also been interest in the tastier applications of 3D printing. Being able to print edible materials offers some fascinating culinary possibilities, from producing realistic marbling in artificial steaks to creating dodecahedron candies with bespoke fillings. Unfortunately for us, the few food-safe printers that have actually hit the market haven’t exactly been intended for the DIY crowd.

That is, until now. After nearly a decade in development, Ellie Weinstein’s Cocoa Press chocolate 3D printer kit is expected to start shipping before the end of the year. Derived from the Voron 0.1 design, the kit is meant to help those with existing 3D printing experience expand their repertoire beyond plastics and into something a bit sweeter.

So who better to host our recent 3D Printing Food Hack Chat? Ellie took the time to answer questions not just about the Cocoa Press itself, but the wider world of printing edible materials. While primarily designed for printing chocolate, with some tweaks, the hardware is capable of extruding other substances such as icing or peanut butter. It’s just a matter of getting the printers in the hands of hackers and makers, and seeing what they’ve got an appetite for.

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A Paste Extruder For Normal Printers

May 15, 2023 by Jenny List 17 Comments

In the bright sunshine of a warm spring afternoon at Delft Maker Faire, were a row of 3D printers converted with paste extruders. They were the work of [Nedji Yusufova], and though while were being shown printing with biodegradable pastes made from waste materials, we were also interested in their potential to print using edible media.

The extruder follows a path set by similar ones we’ve seen before in that it uses a disposable syringe at its heart, this time in a laser-cut ply enclosure and a lead screw driven by a stepper motor. It’s part of a kit suitable for run-of-the-mill FDM printers that’s available for sale if you have the extra cash, but happily they’ve also made all the files available.

We’ve seen quite a few syringe extruders and at least one food printer, so there’s nothing particularly new about this one. What it does give you is a relatively straightforward build and a ready integration with some mass market printers you might be familiar with. Perhaps the most interesting part of this project isn’t even the extruder itself but the materials, after all having a paste extruder gives you the opportunity to experiment with new recipes. We like it.

Cocoa Press Chocolate 3D Printer Offered As DIY Kit

May 1, 2023 by Tom Nardi 19 Comments

Ultimately, the goal of Hackaday is to shine a light on the incredible projects coming from the hardware hacking community. In the vast majority of cases, said projects end up being one-off creations — a clever solution that solved a specific problem for the creator, which may or may not be directly applicable to anyone else. But occasionally, perhaps one in every few thousand projects, we see an idea that’s compelling enough to become a commercial product.

Today, we’re happy to add the Cocoa Press to that list. Creator [Ellie Weinstein] has recently unveiled a commercialized version of the chocolate 3D printer she’s been working on for several years, and true to the maker spirit, it’s being offered as a DIY kit. You can currently put a $100 USD deposit on the final product, which is expected to ship before the end of the year. Assembly time is estimated to be around 10 hours and no previous experience with building 3D printers is required, though we’re sure it wouldn’t hurt.

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3D Printing Toothpaste In The Name Of Science

October 14, 2021 by Tom Nardi 4 Comments

While we don’t often see them in the hobbyist community, 3D printers that can extrude gels and viscous liquids have existed commercially for years, and are increasingly used for biological research. [Ahron Wayne] has recently been working with such a printer as part of a project to develop a printed wound dressing made of honey and blood clotting proteins, but for practice purposes, wanted to find a cheaper and more common material that had similar extrusion properties.

The material he settled on ended up being common toothpaste. In the video below you can see him loading up the cartridge of a CELLINK INKREDIBLE+ bioprinter with the minty goop, which is then extruded through a thin blunt-tip needle by compressed air. After printing out various shapes and words using the material, often times directly onto the bristles of a toothbrush, he’s come up with a list of tips for printing similarly viscous substances.

First and foremost, go slow. [Ahron] says the material needs a moment to contract after being extruded if it’s going to have any hope of supporting the next layer of the print. Thick layer heights are a necessity, as is avoiding sharp curves in your design. He also notes that overhangs must be avoided, and though it probably goes without saying, clarifies that an object printed from toothpaste will never be able to support anything more than its own weight.

In addition to the handful of legitimate DIY bioprinters that have graced these pages over the years, we’ve seen the occasional chocolate 3D printer that operated on a similar principle to produce bespoke treats, so the lessons learned by [Ahron] aren’t completely lost on the hacker and maker crowd. Who knows? Perhaps you’ll one day find yourself consulting this video when trying to get a modified 3D printer to lay down some soldering paste.

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3D Printing Food University Style

June 18, 2021 by Al Williams 5 Comments

While refitting a 3D printer for food printing isn’t really a new idea, we liked the detailed summary that appeared from a team from the University of Birmingham which converted an i3 clone printer to use a syringe extruder.

The syringe in question was meant for veterinarian use and is made of metal. The paper suggests that the metal is a better thermal conductor, but it was’t clear to us if they included a heating element for the syringe. In the pictures, though, it does appear to have some insulation around it. In any case, we imagine a metal syringe is easier to keep clean, which is important if you are depositing something edible.

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Custom 3D Printed Vitamins Are Just A Few Clicks Away

February 18, 2021 by Tom Nardi 39 Comments

It’s recently come to our attention that a company by the name of Nourished has carved out a niche for themselves by offering made-to-order gummy vitamins produced with their own custom designed 3D printers. Customers can either select from an array of pre-configured “stacks”, or dial in their own seven layers of gelatinous goodness for a completely bespoke supplement.

Now we can’t vouch for whether or not taking a custom supplement like this is any better than just popping a traditional multi-vitamin, but we’ll admit the hardware Nourished has developed is pretty interesting. As briefly seen in the video after the break, large syringes are filled with the seven different vitamin suspensions, and then loaded into what appears to be a heated chamber for extrusion. This is not unlike other food-grade 3D printers we’ve seen, such as the Cocoa Press.

It looks like all of the syringes are being depressed simultaneously with a plate and a pair of beefy lead screws, so it seems the order in which the layers are placed down must be different for each nozzle. A blog post on the company’s site from early last year shows a wildly different machine being used to produce the vitamins, so either their core technology is changing rapidly, or perhaps the printer being used depends on whether they’re running off the customized stacks versus the standard formulations.

Interestingly, this is very similar to a concept floated by the U.S. Army’s Combat Feeding Directorate (CFD) back in 2014. They reasoned that a 3D printer could be used to produce meal bars that were customized for each soldier’s personal nutritional needs. Being largely impractical for the battlefield, the program didn’t get very far. But thanks to consumers who are willing to pay the premium that Nourished is charging for this service, it seems the idea has turned into a lucrative business model.

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