A Unique Linear Position Sensor Using Magnetostriction

To the extent that you’re familiar with magnetostriction, you probably know that it’s what makes big transformers hum, or that it’s what tips you off if you happen to walk out of a store without paying for something. But magnetostriction has other uses, too, such as in this clever linear position sensor.

Magnetostriction is just the tendency for magnetic materials to change size or shape slightly while undergoing magnetization, thanks to the tiny magnetic domains shifting within the material while they’re aligning. [Florian B.]’s sensor uses a side effect of magnetostriction known as the Wiedenmann effect, which causes a wire to experience a twisting force if a current pulse is applied to it in a magnetic field. When the current pulse is turned off, a mechanical wave travels along the wire to a coil, creating a signal. The difference in time between sending the pulse and receiving the reflection can be used to calculate the position of the magnet along the wire.

To turn that principle into a practical linear sensor, [Florian B.] used nickel wire stretched tightly down the middle of a PVC tube. At one end is a coil of copper magnet wire, while the other end has a damper to prevent reflections. Around the tube is a ring-shaped cursor magnet, which can move up and down the tube. An exciter circuit applies the current pulse to the wire, and an oscilloscope is used to receive the signal from the wire.

This project still appears to be in the prototype phase, as evidenced by the Fischertechnik test rig. [Florian] has been working on the exciter circuit most recently, but he’s done quite a bit of work on optimizing the cursor magnet and the coil configuration, as well as designs for the signal amplifier. It’s a pretty neat project, and we’re looking forward to updates.

If you need a deeper dive into magnetostriction, [Ben Krasnow] points the way.

Brass And Nickel Work Together In This Magnetostrictive Earphone

When you go by a handle like [Simplifier], you’ve made a mission statement about your projects: that you’ll take complex processes and boil them down to their essence. So tackling the rebuilding of the humble speaker, a device he himself admits is “both simplified and optimized already,” would seem a bit off-topic. But as it turns out, the principle of magnetostriction can make the lowly speaker even simpler.

Most of us are familiar with the operation of a speaker. A powerful magnet sits at the center of a coil of wire, which is attached to a thin diaphragm. Current passing through the coil builds a magnetic field that moves the diaphragm, creating sound waves. Magnetostriction, on the other hand, is the phenomenon whereby ferromagnetic materials change shape in a magnetic field. To take advantage of this, [Simplifier] wound a coil of fine copper wire around a paper form, through which a nickel TIG electrode welding filler rod is passed. The nickel rod is anchored on one end and fixed to a thin brass disc on the other. Passing a current through the coil causes the rod to change length, vibrating the disc to make sound. Give it a listen in the video below; it sounds pretty good, and we love the old-time look of the turned oak handpiece and brass accouterments.

You may recall [Simplifier]’s recent attempt at a carbon rod microphone; while that worked well enough, it was unable to drive this earphone directly. If you need to understand a little more about magnetostriction, [Ben Krasnow] explained its use in anti-theft tags a couple of years back.

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