Make Your Own Loudspeaker From Scratch

A loudspeaker is a vital component of every device that plays sound, but while its operation is simple, it’s a surprisingly difficult device to build. [Rvanderouderaa] has made an Instructables post showing a speaker design that it’s claimed, had an impedance that varies by volume (Dutch language, Google Translate link).

In all moving-coil speakers, a coil of wire is held in a radial magnetic field. To this is attached a cone, and when a current is passed through the coil the whole thing moves to create the sound. The tricky part of making one comes in making the cone itself, and in particular the suspension system that holds it in place while allowing it to move backwards and forwards. It’s normal for these components to be moulded from thick paper.

This design uses a 3D printed frame and cone, with the 3D printing providing excellent rigidity. The suspension system is a circular corrugated sheet, and it’s made in this case using papier-maché made from wet toilet paper, and a 3D printed mould. We particularly like this technique.

This is an impressive build, simply for having made a recognizable and working speaker in the first place. There’s no demo video so we have no idea how it sounds, but for us the point is more in the construction than the reproduction.

If speakers interest you, we’ve taken an in-depth look at them in the past.

Bluetooth Earrings Pump Out The Tunes

When you think of a Bluetooth speaker, you’re probably picturing a roughly lunchbox-sized device that pumps out some decent volume for annoying fellow beachgoers, hikers, or public transport users. [Matt Frequencies] has developed something in an altogether different form factor—tiny Bluetooth speakers you can dangle from your earlobes! They’re called Earrays, and they’re awesome.

The build started with [Matt] harvesting circuit boards from a pair of off-the-shelf Bluetooth earbuds. These are tiny, and perfect for picking up a digital audio stream from a smartphone or other device, but they don’t have the grunt to drive powerful speakers. Thus, [Matt] hooked them up to a small Adafruit PAM8302A amplifier board, enabling them to drive some larger speaker drivers that you can actually hear from a distance. These were then installed in little 3D printed housings that are like a tiny version of the speaker arrays you might see hanging from the rigging at a major dance festival. Throw on a little earring hook, and you’ve got a pair of wearable Bluetooth speakers that are both functional, fashionable, and very audible!

[Matt] has continued to develop the project, even designing a matching pendant and a charging base to make them practical to use beyond a proof-of concept. Despite the weight of the included electronics, they’re perfectly wearable, as demonstrated by [DJ Kaizo Trap] modelling the hardware in the images seen here.

We’ve seen plenty of great LED earrings over the years, but very few jewelry projects in the audio space thus far. Perhaps that will change in future—if you pursue such goals, let us know!

Bringing Bluetooth To The Zune

The Zune might have joined the portable media player game too late to ever really be competition for the iPod, but that doesn’t mean it didn’t pick up some devoted fans along the way. Some of them are still breathing new life into the device, such as [The Director of Legal Evil Emeritus] at the Louisville Hackerspace, with this project that gives it Bluetooth capability.

As far as media players go, there’s still some solid reasons to rock a Zune. Compared to other devices of the era, it offers a better DAC, an FM tuner, and no iTunes reliance. The goal of this project was to bring a bit of modern functionality without having to do any modification of the Zune itself. As the player supported docks with IR remotes, this build involves using an ESP32 to listen to the Bluetooth signal coming from the speakers, interpret any button presses, and forward them along to the Zune’s dock.

There is a dedicated scene for these old music players, but this build is unique for not needing to crack open the case and splice in a Bluetooth module. Even then, those typically don’t have the ability to interact with things like this speaker with its integrated control buttons.

We don’t often seen Zune hacks come our way — the last time Microsoft’s player graced these pages was in 2010, when the Open Zune Development Kit was released.

Thanks to [JAC_101] for the tip!

Dodecahedron Speaker Is Biblically Accurate

Once upon a time, many radios and TVs only came with a single (mono) speaker. Then someone decided all audio hardware should have as many speakers as we have ears. That was until [Olivia] came along, and whipped up a dodecahedron speaker as an educational piece for workshops. Really, it shows us that twelve speakers should be the minimum standard going forward.

The speaker relies on a 3D-printed frame. The dodecahedron shell is assembled from 12 individual faces, each of which hosts a small individual speaker. Multichannel audio fans shouldn’t get too excited—all twelve speakers are wired to the same input in four groups of three, making this essentially an exceptionally complicated mono device. It might sound silly, but it’s actually a great way to deliver audio in many directions all at once. [Olivia] even went to the effort of running some sweep tests in anechoic and reverberation chambers to see how they performed, which is a fun bit of extra detail in the build log.

[Olivia] notes that these unique speakers are great as a beginner workshop build. They’re easy to modify in various ways to suit different ideas or levels of ability, and they can be made for less than $30 a pop. We’d love to see an advanced version that maybe packed in a lithium battery and a Bluetooth module to make them a standalone audio device. Video after the break.

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A Modern Version Of Famous, Classic Speaker

Modern musicians may take for granted that a wide array of musical instruments can either be easily connected to a computer or modeled entirely in one, allowing for all kinds of nuanced ways of creating unique sounds and vivid pieces of music without much hardware expense. Not so in the 1930s. Musicians of the time often had to go to great lengths to generate new types of sounds, and one of the most famous of these was the Leslie speaker, known for its unique tremolo and vibrato. Original Leslies could cost thousands now, though, so [Levi Graves] built a modern recreation.

The Leslie speaker itself got its characteristic sound by using two speakers. The top treble speaker was connected to a pair of horns (only one of which produced sound, the other was used for a counterweight) on a rotating platform. The second speaker in the bottom part of the cabinet faced a rotating drum. Both the horns and drum were rotated at a speed chosen by the musician and leading to its unique sound. [Levi] is actually using an original Leslie drum for his recreation but the sound is coming out of a 100-watt “mystery” speaker, with everything packaged neatly into a speaker enclosure. He’s using a single-speed Leslie motor but with a custom-built foot switch can employ more fine-tuned control over the speed that the drum rotates.

Even though modern technology allows us to recreate sounds like this, often the physical manipulation of soundwaves like this created a unique feeling of sound that can’t be replicated in any other way. That’s part of what’s driven the popularity of these speakers throughout the decades, as well as the Hammond organs they’re often paired with. The tone generators on these organs themselves are yet another example of physical hardware providing a unique, classic sound not easily replicated.

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Teufel Introduces An Open Source Bluetooth Speaker

There are a ton of Bluetooth speakers on the market. Just about none of them have any user-serviceable components or replacement parts available. When they break, they’re dead and gone, and you buy a new one. [Jonathan Mueller-Boruttau] wrote in to tell us about the latest speaker from Teufel Audio, which aims to break this cycle. It’s a commercial product, but the design files have also been open sourced — giving the community the tools to work with and maintain the hardware themselves.

The project is explained by [Jonathan] and [Erik] of Teufel, who were part of the team behind the development of the MYND speaker. The basic idea was to enable end-user maintenance, because the longer something is functioning and usable, the lower its effective environmental footprint is. “That was why it was very important for us that the MYND be very easy to repair,” Erik explains. “Even users without specialist knowledge can replace the battery no problem.” Thus, when a battery dies, the speaker can live on—versus a regular speaker, where the case, speakers, and electronics would all be thrown in the garbage because of a single dead battery. The case was designed to be easy to open with minimal use of adhesives, while electronic components used inside are all readily available commercial parts.

Indeed, you can even make your own MYND if you’re so inclined. Firmware and hardware design files are available on GitHub under the Creative Commons Attribution-ShareAlike 4.0 International (CC BY-SA 4.0) license for those looking to repair their speakers, or replicate them from the ground up. The company developed its own speaker drivers, but there’s nothing stopping you from using off-the-shelf replacements if so desired.

It’s a strategy we expect few other manufacturers to emulate. Overall, as hackers, it’s easy to appreciate a company making a device that’s easy to repair, rather than one that’s designed to frustrate all attempts made. As our own Jenny List proclaimed in 2021—”You own it, you should be able to fix it!” Sage words, then as now!

Who Needs 100K Speakers When You’ve Got A 3D Printer?

The B&W Nautilus is, depending who you ask, either infamous or an icon of modern design. Want the look but don’t have a hundred grand to spare? [Every Project All at Once] has got a Nautilus-inspired design on printables you can run off for pennies. He also provides a tutorial video (embedded below) so you can follow along with his design process and get build instructions.

The model was done in Blender, and is designed to contain a 3.5″ full-range driver by Dayton Audio — a considerable simplification from the array of woofers and tweeters in the original Nautilus. On the other hand, they cost considerably less than a car and have no production wait list. [Every Project All At Once] is apparently working on a matching woofer if that interests you, but unless he invests in a bigger printer it seems we can safely say that would require more assembly than this project.

Of course it would also be possible to copy B&W’s design directly, rather than print a loose inspiration of it as makers such as [Every Project All At Once] have done, but what’s the fun in that? It’s a much more interesting hack to take an idea and make it your own, as was done here, and then you can share the design without worrying about a luxury brand’s legal team.

Desktop 3D printing offers a wealth of possibilities for would-be speaker makers, including the possibility of rolling your own drivers.

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