What The Scale? Mouse Teardown Throws Up A Few Surprises

[Eric Weinhoffer] and his colleagues did a great comparative tear down of the MX Master 3 and the MX Master 2S mice from Logitech. Tear down’s are great fun and often end up teaching us a lot. Looking at the insides of a product can tell us a great deal about how to solve certain problems, or avoid pitfalls. Opening up two versions of the same product provides an even greater wealth of useful information on how product design evolves based on lessons learned from the earlier versions. Logitech is no greenhorn when it comes to Mice design, so the MX Master 2S was already almost perfect. But looking at the Master MX 3 shows where the earlier version fell short of expectations and how it could be improved upon.

These mice have intelligent scroll wheels, which can rotate in either “detente” or “freewheel” modes. Detente allows slower, precise scrolling, while freewheeling allows rapid scrolling. The two mice models have completely different, and interesting, methods of achieving these actions. The older version has a rubber-coated wheel and uses a motor, which turns a cam. This forces a detent ball onto the inside of the wheel for detent mode and releases it for free mode. Once the rubber wears off, the mouse is pretty much headed for the dumpster. The new metal wheel does away with the rubber coating as well as the noisy, slow, and prone to wear-and-tear motor assembly. The actuation is now done using a bi-stable electromagnet. A 25 V pulse magnetizes the coil which sits inside the wheel and it pulls on little metal teeth on the inside rim of the wheel. This gives a noiseless detente feel, without any physical contact. A second 25 V spike de-magnetizes the coil, allowing the scroll wheel to spin freely.

[Eric] points out several incremental changes in design which have resulted in improved ergonomics. He also uncovers a few nuggets of useful information. The use of interchangeable mold inserts help make molds last longer while still offering the flexibility to make changes in the molded part. It’s interesting to see special components being used for withstanding vibration and high-G forces. Some of these insights can be useful for those moving from prototyping to production. There’s one puzzling feature on the new PCB that [Eric] cannot figure out. There is a 15 mm scale screen-printed over the blue tooth antenna. If you have an answer on its purpose, let us know in the comments below.

If you are left-handed (which makes 10% of us), you’re out of luck with these right-handed mice and might like to sign one of the several online petitions demanding lefty versions.

Tearing Down A Cheap External USB Battery

[cpldcpu] recently received an external USB battery as a promotional gift and thought it would be a good idea to tear it down to see its insides. At first glance, he could see that the device included a USB micro-b socket used as a 5V input (for charging), a USB-A socket for 5V output, a blue LED to indicate active power out and a red one to indicate charging.

Opening the case revealed that most space was taken up by a 2600mAH ICR18650 Li-Ion battery, connected to a tiny PCB. A close inspection and a little googling allowed [cpldcpu] to identify the main components of the latter: a battery mangement IC, a 2A boost converter, a 3A Schottky diode, a few 2A N-Mosfets, a 300mA 2.5V LDO and an unknown 6-pin IC. It is very interesting to learn that every last one of these components seems to be sourced from China, which may explain why this USB battery is given for free. Do you think they designed it in-house and outsourced the manufacturing, or is this a product Digi-Key simply bought and put their name on?

Editorial Note: Digi-Key is an advertiser on Hackaday but this post is not part of that sponsorship. Hackaday does not post sponsored content.

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Four Tear-downs For Your Friday Afternoon

We know that feeling, you’ve been up all morning working hard, and now you just want to relax. What better way than to sit back and watch as helpless electronic devices are stripped, forced to show their goods, then put back together only hap hazardly – not that we’re into that or anything. Today, we had one thing on our mind, game systems.

With the release of Pokémon HeartGold and SoulSilver shoppers were also given a device called the PokéWalker. A pedometer that helps your pocket monster gain experience and affection towards you. Here is a tear-down of the device next to Nintendo’s other try at getting children active, the Activity Meter pedometer. [Thanks Arty2]

Sega, while in todays day all we see is more and more rip offs of everyone’s favorite Hedgehog, we do remember a time when you brought more to the game field, especially with your advanced consoles. It does bring a tear to our eyes seeing this beast being torn apart, but its all for the best.

Those keeping up with Nintendo’s DS series will notice one thing, the console keeps getting smaller and smaller. That trend continued until the (Japan) release of the DSi LL. Some think its size can be attributed to an easier to see screen, others feel its jam-packed with more features. Make your own decision after seeing its tear-down. [via engadget]

Finally, we couldn’t decide what a fourth tear down should be, and couldn’t just leave with only three. So how about 10 separate Sony gadgets torn apart!