We are going to great lengths to turn a quick idea into an electronic prototype, be it PCB milling, home etching or manufacturing services that ship PCBs around the world. Unwilling to accept the complications of PCB fabrication, computer science student [Varun Perumal Chadalavada] came up with an express solution for PCB prototyping: Printem – a Polaroid-like film for instant-PCBs.
After you’ve taken the plunge and decided to learn how to etch your own circuit boards, you’ll quickly find even the simplest boards are still out of your grasp. This is due mostly to the two-layer nature of most PCBs, and turn making a homemade Arduino board an exercise in frustration and improving your vocabulary of four-letter words.
After looking around for an easy-to-manufacture single-sided Arduino board, [Johan] realized there weren’t many options for someone new to board etching. He created the Nanino, quite possibly the simplist Arduino compatible board that can be made in a kitchen sink.
Billing it as something between the Veroduino and the Diavolino, [Johan]’s board does away with all the complexities of true Arduinos by throwing out the USB interface and FTDI chip. A very small parts count makes the Nanino much less expensive to produce in quantity than even the official Arduino single sided board.
For an introduction to etching your own PCBs at home, we couldn’t think of a better first board. As an Arduino, you’re guaranteed to find some use for it and the ease of manufacture and low parts count makes it the perfect subject for your hackerspace’s next tutorial series.
Building a circuit on a bread board makes life much easier, but eventually you’re going to want a PCB for one of your circuits. Luckily, [Will] from Revolt Lab put up a trio of posts that will take you idea and turn it into a schematic and PCB.
First up is an awesome tutorial on the circuit design program Fritzing. While you won’t find Fritzing on the computer of anyone making a living doing circuit design work – those people usually go for Eagle or KiCad – Fritzing is very easy to use but still has a ton of features. Using Fritzing isn’t very hard, either. [Will]’s tutorial goes over copying your breadboarded circuit into Fritzing, creating a schematic from the bread board layout, and finally converting that to PCB artwork.
Once you have board artwork for your circuit, you’re probably going to want a real-life PCB. [Will]’s board etching tutorial goes over the toner transfer method of PCB creation. Basically, print your circuit onto glossy photo paper with a laser printer, put it face down on a copper board, then take a clothes iron to it. If you’re lucky, the laser printer toner will have transferred to the copper making a nice etch resist. To get rid of all that superfluous copper, [Will] used ferric chloride but a Hydrochloric Acid/Hydrogen Peroxide mix will work just as well.
Before you etch your boards, you might want to thing about building an etch tank that keeps all your slightly dangerous chemicals in one container. [Will]’s etch tank uses a large water container and a few pieces of LEGO to suspend the board in the etch solution. It etches boards a lot faster than laying them face down in a tray, allowing you to go from idea to finished piece a lot quicker.