The modified servo being calibrated on the left half of the screen, with some graphs of its operation being shown on the right half.

Servo Surgery Teaches Us DIY Encoder Implants

Today, we shall talk about how [Adam Bäckström] took a DS3225 servo and rebuilt it to improve its accuracy, then built a high-precision robot arm with those modified servos to show just how much of an improvement he’s got – up to 36 times better positional accuracy. If this brings a déjà vu feeling, that’s because we’ve covered his servo modifications before, but now, there’s more. In a year’s time since the last video came out, [Adam] has taken it to the next level, showing us how the modification is made, and how we ourselves can do it, in a newly released video embedded below.

After ordering replacement controller PCBs designed by [Adam] (assembled by your PCBA service of choice), you disassemble the servo, carefully setting the gearbox aside for now. Gutting the stock control board is the obvious next step, but from there, you don’t just drop the new PCB in – there’s more to getting a perfect servo than this, you have to add extra sensing, too. First, you have to print a spacer and a cover for the control board, as well as a new base for the motor. You also have to print (or perhaps, laser-cut) two flat encoder disks, one black and one white, the white one being eccentric. It only escalates from here!

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New Part Day: Lynxmotion Smart Servos

Anyone who shops for robotics kits would have come across a few designed by Lynxmotion. They’ve been helping people build robots since 1995, from robot arm kits to hexapod chassis and everything in between. We would expect these people know their motors, so when they launched their own line of servo motors called Lynxmotion Smart Servos (LSS), it is worth spending a bit of time to look over what they offer.

While these new devices have a PWM mode compatible with classic remote control servos, unleashing their full power requires bidirectional communication over a serial bus. We’ve previously given an overview of three serial bus servos already on the market for comparison. A quick look at the $68-$100 price tags listed on Lynxmotion’s parent company RobotShop made it clear they do not intend to compete on price, so what interesting features do these new kids on the block have?

Digging into product documentation found some great details. Acceleration and deceleration rates are adjustable, which can help with smoother robot movement. There’s also an adjustable level of “stiffness” that adds some “give” (compliance) so a robot won’t have to be as stiff as… well, a robot!

Mechanically, the most interesting internal component is the magnetic position sensor. They are far more precise than potentiometers, but more importantly, they allow positioning anywhere within full 360 degrees. Many other serial bus servos are constrained to positions within an arc less than 360 degrees leaving a blind spot.

An interesting quirk of the LSS offerings is that the serial communication protocol uses human-readable text characters, so sending a number 255 means transmitting a three byte string ‘2’, ‘5’, and ‘5’ instead of single byte 0xFF. This would make debugging our custom robot code far easier, at the cost of reduced bandwidth efficiency and loss of checksum for detecting communication errors. It’s a trade-off that some robot builders would be happy to make, but others might not.

Externally, these servos have bountiful mounting options including some we didn’t know to ask for. Historically Lynxmotion kits have used a wide variety of servo mounting brackets, so they are motivated to make mechanical integration easy. The most novel offering is the ability to bolt external gears to the servo body. A set of 1:3 gears allow for gearing the servo up or down, or you can use a set of 1:1 gears for a compact gripper.

As you’d expect of servos in this price range, they all have metal gears, but they also have the ability to power the motor directly from a battery pack (a 3 cell lithium polymer is recommended). There are additional features, like an RGB LED for visual feedback, which we didn’t cover here so dig into the documentation for more. We look forward to seeing how these interesting little actuators perform in future robotics projects.

Wrangling RC Servos Becoming A Hassle? Try Serial Bus Servos!

When we need actuators for a project, a servo from the remote-control hobby world is a popular solution. Though as the number of servos go up, keeping their wires neat and managing their control signals become a challenge. Once we start running more servos than we have fingers and toes, it’s worth considering the serial bus variety. Today we’ll go over what they are and examine three products on the market.

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Xbee Wireless Servo Control

Servo control is good, but wireless control is even better. This hack by [PyroElectro Tutorials] shows you how to do this wirelessly using two Xbee modules. There’s also a great example in the video after the break of this “hacking platform” used to control an animatronic head’s eyes. (we’ve featured the eyes here before).

In this control scheme, communication is one way only. An Xbee module is used as the transmitter, and the other as the receiver. The tutorial does a great job of explaining the parts used and gives links for purchasing the components if needed. It even goes over some very basic servo theory and gives schematics as well as assembly pictures. Transmitter and receiver firmware files are also available to download, so there’s nothing keeping you from trying it! Join us after the break to see the working example.

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