9v IR Tester

Whenever you are working with infrared, you sometimes need to see it, and thats kind of hard. Most people would jump up and say “camera”, but that is not always the best solution. For instance my phone camera is so filtered its near useless for IR, and my DSLR will only take a full blast source and present a dim glow. Wanting something a bit easier [Candymanproducitons] whipped up a little IR tester that fits on top of a standard rectangle 9V battery.

A simple circuit containing nothing more than a LED, resistor, and a IR photo-transistor was assembled on some perforated circuit board, then mounted on top of a battery clip with some epoxy. The end result is a compact and robust tool that will be very handy in the shop, though we think a little spot for your scope probe would be super.

9 volt batteries, with their internal design and locking / polarized terminals are usually a mainstay of electronic tinkerers, and often pop up in cool and compact projects like my lm386 amp in a battery shell from last year. So what can you do with them?

Papydoo Is Watching You!

Papydoo spends most of its time sleeping, but if startled by vibration it will wake up and stare you down with a cold and unnerving robo-gaze like you have not seen before. Or it might just do something crazy like display a scrolling Space Invaders character marquee.  That’s the thing with Papydoo, you just never know.

Vibration sensing is accomplished with a piezo element harvested from an old horn speaker that is simply sandwiched between the project enclosure and the surface it is sitting on. A MCP601 op-amp is used to amplify the weak potentials from the piezo element and feed them to the ADC of a Zilog Z8F083A microcontroller. When sufficient vibration is detected, the MCU wakes up and displays one of a number of different animations on the front panel 32X8 LED matrix. The various display modes can also be manually selected using a small button on the back of the enclosure.

Power consumption is reduced to 150uA while sleeping by only briefly waking the MCU once per second to check the current vibration level. Nearly all of this power draw can be attributed to the op-amp, and although there are much more efficient models available, sometimes the best choice is just the one you already have on hand in your parts bin. Regardless, the power consumption is low enough to run the device off of a set of AA batteries.

We could imagine that similar setup could be used for a number of different low-powered messaging applications that would only “wake up” when someone was near enough to read and interact with. Add a loud speaker and this might even make a good alarm to keep pesky coworkers out of your “cube”. What would you do with a Papydoo?

Thanks for the tip [Laurence]! If you happen to read this, we are dying to know: why “Papydoo”?

Short video after the break.

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Vintage AM Radio Restoration

radio_restoration

Instructables user [knife141] enjoys restoring vintage electronics in his spare time, especially old radios. AM radios tend to pique his curiosity the most, and in this tutorial, he discusses the restoration of an old radio from the early 1940s.

While people would likely assume that the vacuum tubes in a radio this old are the source of poor performance, he has found that most units he repairs suffer from bad capacitors. He says that the old electrolytic, paper, and wax caps used in these radios were never meant to last more than a few decades, let alone 70 years.

He always starts the process off by discharging the caps and replacing the power cord, both as a safety measure. He was pretty sure the capacitors were bad in this radio, so he swapped all of them out, regardless of condition. All of the internal wiring was then checked over, and any damaged cables were replaced or covered with heat shrink tubing.

With that done, he powered on the radio and was happy to find that the distortion he previously experienced was completely eliminated. With the electronics taken care of, he tackled the radio’s asbestos insulation by encapsulating it with varnish. Attention was then turned to the exterior, where he cleaned and buffed the leather, refinished the face plate, and polished the dial’s cloudy glass.

While it’s not exactly a hack, we always like seeing vintage electronics given new life, and we’re always cool with saving these sorts of things from rotting in a landfill.

A Chicken Tractor To Call Home

[Dino] didn’t want to keep the baby chickens cooped up when he was at work, but he didn’t want them to escape, or become a juicy treat, either. His solution was to build this chicken tractor. It’s a complete chicken ecosystem with wheels, kind of like a double-wide trailer for our feathered friends. On one end is a small coop that contains food, water, and an incandescent light bulb for heat. The other end is a chicken-wire box that lets the young birds stretch their legs and get some fresh air.

It’s easy to see the wheels which flip down when [Dino] needs to move the contraption. Like we said, he puts it out when he goes to work, selecting different parts of the yard so that the grass gets evenly fertilized. It’s a nice solution if you don’t have enough area to dedicate to an automated chicken coop.

We’ve embedded [Dino’s] video after the break. He covers the beginning and end of the build, and fills the middle of the video with a time-lapse recording of the construction process.

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Hackaday Links: April 25, 2011

iPad2 combination case

[Jasn] wasn’t happy with Apple’s version of the iPad2 case, but an InCase Magazine Jacket didn’t meet his needs either. He broke the two apart and combined pieces of each to achieve his perfect tablet enclosure.

MIDI power tools

Enjoy the sounds of working in the shop thanks to [ArcAttack’s] MIDI controlled power tool performance. Our favorite part’s the outlet box stuffed with cords. [Thanks Ross]

Labeling cables

When we saw [László’s] tip about labeling cables we though “duh, we’ve been doing that for years”. But then we realized to this technique might be new to some folks. So haters gonna hate, but get out some tape and a marker to make your cord mess a bit more tidy.

The folks that run Facebook set out to build their own server farms in order to save money on both materials and electricity. They’ve open sourced the hardware and there’s a bunch of information about the project that we found interesting. [Thanks Wouter]

Manual mute ‘key’ for your netbook


[Randi] wanted a way to ensure he wouldn’t have startup sounds played in class when he booted up his netbook. He came up with this ‘mute key’ that is made from a ground-down headphone plug. He glued a piece of ribbon to it so that it can be removed again. The computer thinks there’s headphone plugged in so no sound plays through the speakers. Since it’s been ground down it’s extra-low-profile, and it’s as cheap as your last broken set of headphones. No link here, [Randi] just emailed us some pictures.

Single-chip Digital Audio Player

[Dmitry Gr.] built a simple circuit to playback digital audio. At the center you can see an 8-pin PIC 12F1840 microcontroller. It’s pulling audio data from a microSD card which is read through a full-sized SD card adapter to which he soldered jumper wires for all of the necessary connections. There is one additional semiconductor, a FET which is used to drive the speaker seen to the left. Unregulated power is provided by a pair of AA batteries (four are seen in the picture above but only two are actually connected to the circuit). He’s planning to post his code package soon, but for now you’ll have to be satisfied with a couple of demo videos and a schematic. Both videos are embedded after the break, and we’ve also included a screenshot of the schematic which is shown in the second video.

This is very similar to the 1-Bit Symphony CD we saw almost a year ago in a links post. That one used a jewel case instead of the protoboard seen here, and had a headphone jack instead of the speaker.

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Motorcycle Turned Chicken Launcher

Those who frequently work with them will tell you that rubber chickens are actually pretty heavy. You’re not going to do much damage chucking them by hand and that’s why you need your own rubber chicken launcher. This most-excellent magazine-fed foul-flinger was built by artist [Sean Pace] as a senior project while working toward his fine arts degree at UNC Asheville. He reused the rear end of a motorcycle, purposing the spinning wheel to grab the birds out of an in-feed channel and fling them much like a mechanical football launcher would. It kind of makes us wonder if you could do the same thing with a pneumatic football launcher?

[Sean’s] contraption is built on a stationary base, but in the video after the break you can see it firing from a flatbed truck. Seems somewhat like a whimsical warthog if you’re a Halo fan.

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