Sputtering Daguerreotypes, Batman!

The Daguerreotype was among the earliest photographic processes, long before glass plates or film, that relied on sensitizing a thin layer of silver on top of a copper plate. The earliest Daguerreotype plates were made physically, by rolling a copper-silver plate thinner and thinner until the silver layer was just right. Good luck finding a source of Daguerreotype plates made this way in 2022. (There are electroplating methods, but they all end up with chemically contaminated silver.)

On the other hand, magnetron sputtering is a process of depositing pure metal in thin layers using plasma, high voltages, and serious magnets, and [Koji Tokura] is making his own sputtered Daguerreotype plates this way, giving him the best of both worlds: the surreal almost-holographic quality of the Daguerreotype with the most difficult film preparation procedure imaginable.

The star of the show is [Koji]’s sputtering rig, which consists of a Tupperware glass sandwich box as a vacuum chamber and a microwave oven transformer as the high voltage source. In use, he pumps the chamber down, introduces a small amount of argon, and then lights up the plasma. The high voltage accelerates the plasma ions into a sheet of silver, and the silver particles that get knocked free coat the copper plate. A strong magnet creates a local plasma, which accelerates the coating procedure, but since [Koji] only had a relatively small magnet, he scans the plate with the magnet, using a scavenged 2D pen plotter mechanism.

Check out his video on the Hackaday.io page, and his Daguerreotype gallery as well. (We don’t think that they were all made with this procedure.)

The result is a chemically pure Daguerreotype plate produced in a seriously modern way, and we’d love to see the images in person. In these days of disposable images made by the AIs in your cell phone, it’s nice to see some people taking photography in strange directions. For instance, maybe you’d like to make your own ultra-large collodion plates. Or something else? If you do, show us!

DIY LED Bulb Lacks Correct Lugs, So M3 Bolts To The Rescue

[Damo] has an interesting LED bulb project with a neat twist: he converted some outdoor lighting to 12 V LED lighting with some self-designed bulb replacements and decided to reuse the existing GU10 sockets and wiring. That meant putting GU10 lugs onto his custom PCBs, but he ran into a snag.

These GU10 bulb lugs are tough to buy in small quantities. Luckily, M3 socket head bolts are a near-perfect match.

Those distinctive lugs that twist into GU10 sockets? [Damo] simply couldn’t find anywhere offering to sell them in small quantities. So he did what any enterprising hacker would do and found a substitute that was both accessible and economical: M3 bolts. Apparently, socket-headed M3 bolts are pretty much identical in size to GU10 lugs. Who’d have thought?

[Damo]’s retrofit worked great, and thanks to M3 bolts he was able to re-use the existing weatherproof wiring and sockets in his yard. His design files are here on GitHub.

We do love using things for other than their intended purpose, but as [Damo] points out, GU10 sockets are normally connected to mains power. So if you decide to use his design (or use GU10 sockets for your own purposes), be aware that you’ll have hardware that looks interchangeable with other (mains-connected) sockets, but isn’t. Be mindful of that, and take appropriate precautions. Avoiding electrical oopsies is always worth putting effort into, after all.

Mac Mini Mini

The Mac Mini has been roughly the same size and shape for 12 years, as the current design was released in June 2010. However, despite being the same general form factor, the internals has shrunk over the years. [Snazzy Labs] took advantage of this to make a miniaturized Mac Mini.

With a donor Mac in hand, they cracked it open and found an oversized power supply, a diminutive logic board, and a good bit of space. Unfortunately, the logic board attaches to a wide IO shield. He removed that, and the fan attached to the heatsink (checking to ensure it still booted). Relocating the WiFi antennas was the trickiest part of the whole build. Given that he wanted to shrink the power supply and the Mac Mini accepts just 12 volts, he devised a clever solution to use MagSafe as a connector. However, Magsafe negotiates over a complex protocol when attached. So, rather than smarten his port up, he dumbed the charger down by replacing it with a Microsoft Surface power supply spliced into the MagSafe connector.

With his mini Mac Mini board ready to go, he began designing a case to fit what was now a single-board computer. A fan of the channel offered a design reminiscent of the 2019 Mac Pro. Unfortunately, FDM printing struggled with the cheese-grater pattern, so [Snazzy Labs] printed it in resin with some mica powder. As a result, the mini mini looks fantastic while taking up just 28% of the volume of the original.

They’ve posted the STL files online with detailed instructions and a parts list if you want to recreate it at home. Perhaps with the smaller motherboard, it might be worth revisiting the Mac Mini inside a PowerBook hack from a few years ago. Video after the break.
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