Swap Your Microwave For A High Voltage Stereo

When building a new project, common wisdom suggests to avoid “reinventing the wheel”, or doing something simple from scratch that’s easily available already. However, if you can build a high-voltage wheel, so to speak, it might be fun just to see what happens. [Dan] decided to reinvent not the wheel, but the speaker, and instead of any conventional build he decided to make one with parts from a microwave and over 6,000 volts.

The circuit he constructed works essentially like a Tesla coil with a modulated audio signal as an input. The build uses the high voltage transformer from the microwave too, which steps the 240 V input up to around 6 kV. To modulate that kind of voltage, [Dan] sends the audio signal through a GU81M vacuum tube with the support of a fleet of high voltage capacitors. The antenna connected to the magnetron does tend to catch on fire somewhere in the middle of each song, so it’s not the safest device around even if the high voltage can be handled properly, but it does work better than expected as a speaker.

If you want a high-voltage speaker that (probably) won’t burn your house down, though, it might be best to stick to a typical Tesla coil. No promises though, since working with high voltages typically doesn’t come with safety guarantees.

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Enforce Social Distancing With High Voltage

When getting parts together for a one-off project, we often find ourselves with some leftovers on hand. Most of the time these things go in the junk drawer, but [Brad] aka [AtomicZombie] was working on a project which required parts salvaged from several microwave ovens. That left him with enough surplus components to build a social distancing enforcement tool for the modern age; which will deliver a taser-like shock to anyone which violates the new six-foot rule.

The leftover parts in question were built around a high-voltage capacitor, which [Brad] strapped to his back to hold all of the electronics needed for the six-foot electrified hoop. The generator utilizes the output voltage from two magnetrons, but doesn’t start until the operator enters a code on the front control panel, which is about the only safety device on this entire contraption. To get power to the magnetrons a 12 VDC car battery is used with an inverter to get the required input voltage, and towards the end of the video linked below he shows its effectiveness by setting various objects on fire with it.

While this gag project is unlikely to get any actual use, it’s not like any of us around here need an excuse to play with high voltages. [Brad] is also unlikely to need it either; he lives on a secluded 100-acre homestead and has been featured here for some of the projects he built to make his peaceful life a little easier, like a robotic laundry line, mobile chicken coop, and an electric utility tricycle built from an old truck and motorcycle.

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A Magnetron Tear Down

Microwave ovens are everywhere, and at the heart of them is a magnetron — a device that creates microwaves. [DiodeGoneWild] tore one apart to show us what was inside and how it works. If you decide to do this yourself, be careful. The magnetron may have insulators made of beryllium oxide and inhaling dust from the insulator even one time can cause an incurable lung condition.

Luckily, you can’t get a lung problem from watching a video. In addition to just seeing the guts of the magnetron, there are also explanations about how everything works with some quick sketches to illustrate the points.

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Vacuum Sputtering With A Homemade Magnetron

“You can never be too rich or too thin,” the saying goes, and when it comes to coatings, it’s true that thinner is often better. The way to truly thin coatings, ones that are sometimes only a few atoms thick, is physical vapor deposition, or PVD, a technique where a substance is transformed into a vapor and condensed onto a substrate, sometimes using a magnetron to create a plasma.

It sounds complicated, but with a few reasonable tools and a healthy respect for high voltages, a DIY magnetron for plasma sputtering can get you started. To be fair, [Justin Atkin] worked on his setup for years, hampered initially by having to settle for found parts and general scrap for his builds. As with many things, access to a lathe and the skills to use it proved to be enabling, allowing him to make custom parts like the feedthrough for the vacuum chamber as well as a liquid-cooled base, which prevents heat from ruining the magnets that concentrate the plasma onto the target metal. Using a high-voltage DC supply made from old microwave parts, [Justin] has been able to sputter copper films onto glass slides, with limited success using other metals. He also accidentally created a couple of dichroic mirrors by sputtering with copper oxides rather than pure copper. The video below has some beautiful shots of the ghostly green and purple glow.

A rig such as this opens up a lot of possibilities, from optics to DIY semiconductors. It may not be quite as elaborate as some PVD setups we’ve seen, but we’re still pretty impressed.

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Hacking When It Counts: The Magnetron Goes To War

In 1940, England was in a dangerous predicament. The Nazi war machine had been sweeping across Europe for almost two years, claiming countries in a crescent from Norway to France and cutting off the island from the Continent. The Battle of Britain was raging in the skies above the English Channel and southern coast of the country, while the Blitz ravaged London with a nightly rain of bombs and terror. The entire country was mobilized, prepared for Hitler’s inevitable invasion force to sweep across the Channel and claim another victim.

We’ve seen before that no idea that could possibly help turn the tide was considered too risky or too wild to take a chance on. Indeed, many of the ideas that sprang from the fertile and desperate minds of British inventors went on to influence the course of the war in ways they could never have been predicted. But there was one invention that not only influenced the war but has a solid claim on being its key invention, one without which the outcome of the war almost certainly would have been far worse, and one that would become a critical technology of the post-war era that would lead directly to innovations in communications, material science, and beyond. And the risks taken to develop this idea, the cavity magnetron, and field usable systems based on it are breathtaking in their scope and audacity. Here’s how the magnetron went to war.

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Are Microwave Guns For Real?

Almost exactly one year ago, [Kreosan] published a video detailing an EM “weapon” built out of three magnetrons, some batteries, and a taser. It all seemed a bit too good to be true, so [Allen] decided to try and replicate the results for himself.

[Kreosan]’s original video was impressive, showing everything from home stereos to a humble moped exploding when in the presence of their powerful device. However, many of those watching the video doubted the footage. Most criticism centered around the nature of the power supply to the magnetron falling short of the usual 700-1000W seen in a microwave oven.

Initial testing with a single magnetron. This setup could light the bulb at a distance of a few centimeters.

[Allen] starts by experimenting with a single magnetron, successfully using it to light a compact fluorescent bulb at a range of a few centimeters. Scaling up to the full triple magnetron setup with a cardboard and foil feedhorn, [Allen] is, at best, able to crash a calculator at a distance of a few feet.

The microwaves cause no explosions, and the device doesn’t seem to have anywhere near the 50-foot range claimed by [Kreosan] for their device. [Allen] puts forth the theory that the explosions seen in the original footage are far more likely to be from small firecrackers rather than any electronic components dying from microwaves.

Overall it’s a solid attempt to recreate someone else’s work to verify the results, a cornerstone of science. We did bristle somewhat at the valiant 18650 being described as a “vape battery”, however. For more microwave goodness, check out this attempt to recreate the TSA’s body scanners.

Put Plasma To Work With This Basic Toolkit

Fair warning: [Justin Atkin]’s video on how to make plasma, fusors, and magnetrons is a bit long. But it’s worth watching because he’s laying a foundation for a series of experiments with plasma, which looks like it will be a lot of fun.

After a nice primer on the physics of plasma, [Justin] goes into some detail about the basic tools of the trade: high voltage and high vacuum. A couple of scrap microwave oven transformers, a bridge rectifier, and a capacitor provide the 2000 volts DC output needed. It’s a workable setup, but we’ll take issue with the incredibly dangerous “scariac” autotransformer, popularized by [The King of Random]. It seems foolish to risk a painful death mixing water and line current when a 20-amp variac can be had for $100.

A decent vacuum pump will be needed too, of course; perhaps the money you can save by building your own Sprengel vacuum pump can be put toward the electrical budget. Vacuum chambers are cheap too — Mason jars with ground rims and holes drilled for accessories like spark plugs. Magnets mounted below one chamber formed a rudimentary magnetron, thankfully without the resonating cavities needed for producing microwaves. Another experiment attempted vapor deposition of titanium nitride.

It’s all pretty cool stuff, and we’re looking forward to more details and results. While we wait, feel free to check out the tons of plasma projects we’ve featured, from tiny plasma speakers to giant plasma tubes.

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