Day: October 26, 2022

Robots Are Folding Laundry, But They Suck At It

October 26, 2022 by 36 Comments

Robots are used in all sorts of industries on a wide variety of tasks. Typically, it’s because they’re far faster, more accurate, and more capable than we are. Expert humans could not compete with the consistent, speedy output of a robotic welder on an automotive production line, nor could they as delicately coat the chocolate on the back of a KitKat.

However, there are some tasks in which humans still have the edge. Those include driving, witty repartee, and yes, folding laundry. That’s not to say the robots aren’t trying, though, so let’s take a look at the state of the art.

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Fiber Laser Your Way To Flexible PCB Success!

October 26, 2022 by 10 Comments

It’s not often we feel that something we’re featuring is a genuinely new and groundbreaking technique, but a team from the University of Maryland’s Small Artifacts Lab may have done just that with their foldable and flexible PCBs created using a fiber laser engraver.

Laser engraving a PCB is nothing new, but they’ve taken a custom PCB material made using Kapton tape and copper foil, and fine-tuned the engraver to not only selectively remove copper, but also to create in-place folds in the Kapton substrate. They have even used the laser to melt solder paste and solder components, though we’re not so convinced about the quality as seen in the video below the break. This means that they can not only create 3-dimensional PCB sculptures but also useful structures such as their example of an all-PCB micro switch. To make things easy they’ve even created a custom CAD package for designing in this medium.

Perhaps best of all, there appears to be nothing here that couldn’t be also performed outside the lab by anyone with enough Kapton and copper, and a fiber laser. We’re looking forward to where this technique will go. If you’re interested, you can read their paper here.

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3D Printing Gets Small In A Big Way

October 26, 2022 by 8 Comments

If you have a 3D printer in your workshop, you probably fret more about how to get bigger objects out of it. However, the University of Amsterdam has a new technique that allows for fast large-scale printing with sub-micron resolution. The technique is a hybrid of photolithography and stereolithography.

One of the problems with printing with fine detail is that print times become very long. However, the new technique claims to have “acceptable production time.” Apparently, bioprinting applications are very much of interest to the technology’s first licensee. There is talk of printing, for example, a kidney scaffold in several hours or a full-sized heart scaffold in less than a day.

Another example application is the production of a chromatography instrument with 200 micron channels and 20 micron restrictions. This requires a printer capable of very fine detail. There are also applications in semiconductors and mechanical metamaterials. Of course, we always take note of photolithography processes because we use them to make PC boards and even integrated circuits. A desktop printer that could do photolithography might open up new ideas for producing electronic circuitry.

If you want to play with photolithography today, [Ben Krasnow] has some advice. Of course, there are several ways to produce PC boards, even with a garden-variety 3D printer.