Chicken Coop Door Performs In Harsh Environment

April 3, 2026 by Bryan Cockfield 22 Comments

One of the pitfalls of modern engineering is that it’s entirely possible to end up in a situation where a product or solution has been designed by someone who has never left a desk. Which wouldn’t be a problem if things didn’t have a tendency to work differently in real life than they do in theory.

One of those things is automatic chicken coop doors, which have to operate reliably in not only a wide range of climates but with a number of possible physical limitations as well. [Vinnie] has taken on the challenge of building one which actually accomplishes all of these tasks, after realizing that the off-the-shelf solutions were victims of design over practicality.

[Vinnie] designed this door to be operated by the one thing that’s always 100% reliable: gravity. A linear actuator lifts the door at the beginning of the day, and then at night it’s allowed to fall back down in its track. A latch secures it against smarter intruders like raccoons. [Vinnie] has found that this lifting mechanism holds up much better in mud, snow, ice, and other difficult conditions than any other method he’s tried so far.

The system is built around a ATmega1284P, and calculates the sunrise and sunset times each day to know when to open or close the door. He’s built the system as a state machine which makes it more robust during power outages, which is a necessity since his chicken coop is mobile and is frequently out of range of WiFi and is battery powered.

The approach [Vinnie] takes to automation is something that has application outside of his own farmstead. Using state machines instead of schedules, ensuring the design is as simple as possible and works within its environment, and minimizing reliance on electric and data infrastructure can go a long way to solving problems that might not appear when designing something on paper.

He’s been automating many other things on his farm as well, and it’s worth checking it out if you haven’t seen it already.

Robots Talking To Robots

February 7, 2026 by Bryan Cockfield 7 Comments

Although there are a few robots on the market that can make life a bit easier, plenty of them have closed-source software or smartphone apps required for control that may phone home and send any amount of data from the user’s LAN back to some unknown server. Many people will block off Internet access for these types of devices, if they buy them at all, but that can restrict the abilities of the robots in some situations. [Max]’s robot vacuum has this problem, but he was able to keep it offline while retaining its functionality by using an interesting approach.

Home Assistant, a popular open source home automation system, has a few options for voice commands, and can also be set up to transmit voice commands as well. This robotic vacuum can accept voice commands in lieu of commands from its proprietary smartphone app, so to bypass this [Max] set up a system of automations in Home Assistant that would command the robot over voice. His software is called jacadi and is built in Go, which uses text-to-speech to command the vacuum using a USB speaker, keeping it usable while still offline.

Integrating a voice-controlled appliance like this robotic vacuum cleaner allows things like scheduled cleanings and other commands to be sent to the vacuum even when [Max] isn’t home. There are still a few limitations though, largely that communication is only one way to the vacuum and the Home Assistant server can’t know when it’s finished or exactly when to send new commands to the device. But it’s still an excellent way to keep something like this offline without having to rewrite its control software entirely.

DIY, Full-Stack Farm Automation

January 16, 2026 by Bryan Cockfield 13 Comments

Recently, [Vinnie] aka [vinthewrench] moved from Oregon to Arkansas to start a farmstead. This is a style of farming that focuses not just on a profitable farm where produce is sold at market, but also on a homestead where much of one’s own food is grown on the farm as well. Like any farm, though, it’s extremely hard work that takes a tremendous amount of time. Automation and other technology can make a huge impact in these situations, and [Vinnie] is rolling out his own software stack to help with this on his farm.

He calls his project the Pi Internet of Things, or PioT, and as its name suggests is based around the Raspberry Pi. Since this will all be outdoors and exposed to the extremes of Arkansas weather, everything built under the auspices of this project prioritizes ruggedness, stability, and long-term support, all while avoiding any cloud service. The system also focuses on being able to ride through power outages. The server side, called piotserver, uses a REST API to give the user access to the automation systems through a web interface

[Vinnie] also goes into detail about why existing systems like Home Assistant and Open Sprinkler wouldn’t work in his situation, and why a ground-up solution like this is more appropriate for his farm. This post is largely an overview of his system, but some of his other posts go into more detail about things like integrating temperature sensors, rainfall monitoring, controlling irrigation systems, and plenty of other farm automation tasks that are useful for any farmer or gardener.

We’ve also seen some other projects of his here like this project which converts a common AC sprinkler system to an easier-to-use DC system, and a DIY weather station that operates in the 915 MHz band. He’s been a great resource for anyone looking to have technology help them out with their farm or garden, but if you’re just getting started on your green thumb be sure to take a look at this starter guide as well.

Billy Bass Gets New Job As A Voice Assistant

October 9, 2025 by Bryan Cockfield 8 Comments

For those who were alive and conscious before the modern Internet, there were in fact things that went “viral” and became cultural phenomenon for one reason or another. Although they didn’t spread as quickly or become forgotten as fast, things like Beanie Babies or greeting a friend with an exaggerated “Whassup?” could all be considered viral hits of the pre-Internet era.

Another offline hit from the late 90s was the Billy Bass, an absurdist bit of physical comedy in the form of a talking, taxidermied fish. At the time it could only come to life and say a few canned lines, but with the help of modern hardware it can take on a whole new life.

This project comes to us from [Cian] who gutted the fish’s hardware to turn it into a smart voice assistant with some modern components, starting with an ESP32 S3. This chip has enough power to detect custom “wake words” to turn on the fish assistant as well as pass the conversation logic to and from a more powerful computer, handle the audio input and output, and control the fish’s head and tail motors. These motors, as well as the speaker, are the only original components remaining. The new hardware, including an amplifier for the speaker, are mounted on a custom 3D printed backplate.

After some testing and troubleshooting, the augmented Billy was ready to listen for commands and converse with the user in much the same way as an Alexa or other home assistant would. [Cian] built this to work with Home Assistant though, so it’s much more open and easier to recreate for anyone who still has one of these pieces of 90s kitch in a box somewhere.

Perhaps unsurprisingly, these talking fish have been the basis of plenty of hacks over the years since their original release like this one from a few years ago that improves its singing ability or this one from 2005 that brings Linux to one.

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Automated Brewing

August 26, 2025 by Bryan Cockfield 6 Comments

There’s little more to making alcoholic beverages than sugar, water, yeast, and time. Of course those with more refined or less utilitarian tastes may want to invest a bit more care and effort into making their concoctions. For beer making especially this can be a very involved task, but [Fieldman] has come up with a machine that helps automate the process and take away some of the tedium.

[Fieldman] has been making beers in relatively small eight-liter batches for a while now, and although it’s smaller than a lot of home brewers, it lends itself perfectly to automation. Rather than use a gas stove for a larger boil this process is done on a large hot plate, which is much more easily controlled by a microcontroller. The system uses an ESP32 for temperature control, and it also runs a paddle stirrer and controls a screen which lets the brewer know when it’s time to add ingredients or take the next step in the process. Various beers can be programmed in, and the touchscreen makes it easy to know at a glance what’s going on.

For a setup of this size this is a perfect way to take away some of the hassle of beer brewing like making sure the stove didn’t accidentally get too hot or making sure it’s adequately stirred for the large number of hours it might take to brew, but it still leaves the brewer in charge for the important steps.

Beer brewing is a hobby with a lot of rabbit holes to jump down, and it can get as complicated as you like. Just take a look at this larger brewery setup that automates more tasks on a much larger scale.

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Fastener Fusion: Automating The Art Of Counting

July 6, 2025 by Matt Varian 7 Comments

Counting objects is an ideal task for automation, and when focusing on a single type of object, there are many effective solutions. But what if you need to count hundreds of different objects? That’s the challenge [Christopher] tackled with his latest addition to his impressive automation projects. (Video, embedded below.)

[Christopher] has released a series of videos showcasing a containerized counting system for various fasteners, available on his YouTube channel. Previously, he built remarkable devices to count and sort fastener hardware for automated packaging, but those systems were designed for a single fastener type. He effectively highlights the vast complexity of the fastener ecosystem, where each diameter has dozens of lengths, multiple finishes, various head shapes, and more.

To address this, he developed a machine that accepts standardized containers of fastener hardware. These uniform boxes can hold anything from a small M2 countersunk screw to a large M8 cap head bolt and everything in between. To identify the loaded box and determine the appropriate operations, the machine features an RFID reader that scans each box’s unique tag.

Once a box is loaded, the machine tilts it to begin counting fasteners using a clever combination of moving platforms, an optical sensor, and gravity. A shelf first pushes a random number of fasteners onto an adjustable ledge. A second moving platform then sweeps excess fasteners off, leaving only those properly aligned. It’s no surprise this system has nine degrees of freedom. The ledge then moves into view of a sensor from a flatbed scanner, which detects object locations with an impressive 0.04 mm resolution across its length—remarkable for such an affordable sensor. At this point, the system knows how many fasteners are on the ledge. If the count exceeds the desired number, a sloped opening allows the ledge to lift just high enough to release the correct amount, ensuring precision.

The ingenuity continues after the initial count. A secondary counting method uses weight, with a load cell connected to the bin where fasteners drop. A clever over-center mechanism decouples the tilting system from the load cell to ensure accurate readings. We love automation projects, and this one incorporates so many ingenious design elements that it’s sure to inspire others for their future endeavors.

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A clear acrylic cylinder is shown, inside of which plants are visible. There is mist inside the tube, and LEDs light it from above. A black plastic cap to the tube is visible.

Preserve Your Plants With An Automated Terrarium

June 30, 2025 by Aaron Beckendorf 1 Comment

For those of us who aren’t blessed with a green thumb and who are perhaps a bit forgetful, plants can be surprisingly difficult to keep alive. In those cases, some kind of automation, such as [Justin Buchanan]’s Oasis smart terrarium, is a good way to keep our plants from suffering too much.

The Oasis has an ultrasonic mister to water the plants from a built-in tank, LED grow lights, fans to control airflow, and a temperature and humidity sensor. It connects to the local WiFi network and can set up recurring watering and lighting schedules based on network time. Most of the terrarium is 3D-printed, with a section of acrylic tubing providing the clear walls. Before installing the electronics, it’s a good idea to waterproof the printed parts with low-viscosity epoxy, particularly since the water tank is located at the top of the terrarium, where a leak would drip directly onto the control electronics.

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