What’s In A Washer?

May 12, 2025 by Al Williams 15 Comments

Some things are so common you forget about them. How often do you think about an ordinary resistor, for example? Yet if you have a bad resistor, you’ll find it can be a big problem. Plus, how can you really understand electronics if you don’t know all the subtle details of a resistor? In the mechanical world, you could make the same arguments about the washer, and [New Mind] is ready to explain the history and the gory details of using washers in a recent video that you can see below.

The simple answer is that washers allow a bolt to fit in a hole otherwise too large, but that’s only a small part of the story. Technically, what you are really doing is distributing the load of a threaded fastener. However, washers can also act as spacers or springs. Some washers can lock, and some indicate various things like wear or preloading conditions.

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Simulating Cable TV

May 11, 2025 by Al Williams 16 Comments

[Wrongdog Recons] suffers from a severe case of nostalgia. His earlier project simulated broadcast TV, and he was a little surprised at how popular the project was on GitHub. As people requested features, he realized that he could create a simulated cable box and emulate a 1990s-era cable TV system. Of course, you also needed a physical box, which turned into another project. You can see more about the project in the video below.

Inside is, unsurprisingly, a Raspberry Pi. Then you have to pretend to be a cable TV scheduler and organize your different video files for channels. You can interleave commercials and station breaks.

One addition was a scheduler so you could set up things like football games only play during football season. You can also control timing so you don’t get beer commercials during Saturday morning cartoons.

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Open Source ELINT Accidentally From NASA

May 11, 2025 by Al Williams 9 Comments

You normally think of ELINT — Electronic Intelligence — as something done in secret by shadowy three-letter agencies or the military. The term usually means gathering intelligence from signals that don’t contain speech (since that’s COMINT). But [Nukes] was looking at public data from NASA’s SMAP satellite and made an interesting discovery. Despite the satellite’s mission to measure soil moisture, it also provided data on strange happenings in the radio spectrum.

While 1.4 GHz is technically in the L-band, it is reserved (from 1.400–1.427 GHz) for specialized purposes. The frequency is critical for radio astronomy, so it is typically clear other than low-power safety critical data systems that benefit from the low potential for interference. SMAP, coincidentally, listens on 1.41 GHz and maps where there is interference.

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Tearing Down A Forgotten Video Game

May 11, 2025 by Al Williams 5 Comments

Remember Video Volley? No? We don’t either. It looks like it was a very early video game console that could play tennis, hockey, or handball. In this video, [James] tears one apart. If you are like us, we are guessing there will be little more than one of those General Instrument video game chips inside.

These don’t look like they were mass-produced. The case looks like something off the shelf from those days. The whole thing looks more like a nice homebrew project or a pretty good prototype. Not like something you’d buy in a store.

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An LLM For The Raspberry Pi

May 10, 2025 by Al Williams 32 Comments

Microsoft’s latest Phi4 LLM has 14 billion parameters that require about 11 GB of storage. Can you run it on a Raspberry Pi? Get serious. However, the Phi4-mini-reasoning model is a cut-down version with “only” 3.8 billion parameters that requires 3.2 GB. That’s more realistic and, in a recent video, [Gary Explains] tells you how to add this LLM to your Raspberry Pi arsenal.

The version [Gary] uses has four-bit quantization and, as you might expect, the performance isn’t going to be stellar. If you are versed in all the LLM lingo, the quantization is the way weights are stored, and, in general, the more parameters a model uses, the more things it can figure out.

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Best Practices For FDM Printing

May 10, 2025 by Al Williams 38 Comments

If you’ve been designing parts for 3D printing, you probably have some tricks and standards for your designs. [Rahix] decided to write out a well-thought-out set of design rules for FDM prints, and we can all benefit.

One of the things we liked about the list is that it’s written in a way that explains everything. Every so often, there’s a box with a summarized rule for that topic. At the end, there’s a list of all the rules. The rules are also in categories, including part strength, tolerance, optimization, integration, machine elements, appearance, and vase mode.

For example, section two deals with tolerance and finish. So, rule R2.8 says, “Do not use circular holes for interference fits. Use hexagon or square holes instead.”

We also appreciate that [Rahix] touched on some of the counter-intuitive aspects of designing for FDM printing. For example, you might think adding voids in your part will reduce the filament and time required to print it, but in many cases it can have the opposite effect.

Some of these — maybe even most of these — won’t surprise you, but you still might take away a tidbit or two. But having it all down in a checklist and then the ability to scroll up and find the rationale for the rule is great.

Do you have any rules you’d add? Or change? Let us know. Meanwhile, we were eyeing our favorites about adding machine elements to prints.

The Nuclear War You Didn’t Notice

May 9, 2025 by Al Williams 7 Comments

We always enjoy [The History Guy], and we wish he’d do more history of science and technology. But when he does, he always delivers! His latest video, which you can see below, focuses on the Cold War pursuit of creating transfermium elements. That is, the discovery of elements that appear above fermium using advanced techniques like cyclotrons.

There was a brief history of scientists producing unnatural elements. The two leaders in this work were a Soviet lab, the Joint Institute of Nuclear Research, and a US lab at Berkeley.

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