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76 Articles

Designing An FM Drum Synth From Scratch

April 17, 2025 by 11 Comments

How it started: a simple repair job on a Roland drum machine. How it ended: a scratch-built FM drum synth module that’s completely analog, and completely cool.

[Moritz Klein]’s journey down the analog drum machine rabbit hole started with a Roland TR-909, a hybrid drum machine from the mid-80s that combined sampled sounds with analog synthesis. The unit [Moritz] picked up was having trouble with the decay on the kick drum, so he spread out the gloriously detailed schematic and got to work. He breadboarded a few sections of the kick drum circuit to aid troubleshooting, but one thing led to another and he was soon in new territory.

The video below is on the longish side, with the first third or so dedicated to recreating the circuits used to create the 909’s iconic sound, slightly modifying some of them to simplify construction. Like the schematic that started the whole thing, this section of the video is jam-packed with goodness, too much to detail here. But a few of the gems that caught our eye were the voltage-controlled amplifier (VCA) circuit that seems to make appearances in multiple places in the circuit, and the dead-simple wave-shaper circuit, which takes some of the harmonics out of the triangle wave oscillator’s output with just a couple of diodes and some resistors.

Once the 909’s kick and toms section had been breadboarded, [Moritz] turned his attention to adding something Roland hadn’t included: frequency modulation. He did this by adding a second, lower-frequency voltage-controlled oscillator (VCO) and using that to modulate the drum section. That resulted in a weird, metallic sound that can be tuned to imitate anything from a steel drum to a bell. He also added a hi-hat and cymbal section by mixing the square wave outputs on the VCOs through a funky XOR gate made from discrete components and a high-pass filter.

There’s a lot of information packed into this video, and by breaking everything down into small, simple blocks, [Moritz] makes it easy to understand analog synths and the circuits behind them.

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Transceiver Reveals Unusual Components

March 8, 2025 by 22 Comments

[MSylvain59] likes to tear down old surplus, and in the video below, he takes apart a German transceiver known as a U-600M. From the outside, it looks like an unremarkable gray box, especially since it is supposed to work with a remote unit, so there’s very little on the outside other than connectors. Inside, though, there’s plenty to see and even a few surprises.

Inside is a neatly built RF circuit with obviously shielded compartments. In addition to a configurable power supply, the radio has modules that allow configuration to different frequencies. One of the odder components is a large metal cylinder marked MF450-1900. This appears to be a mechanical filter. There are also a number of unusual parts like dogbone capacitors and tons of trimmer capacitors.

The plug-in modules are especially dense and interesting. In particular, some of the boards are different from some of the others. It is an interesting design from a time predating broadband digital synthesis techniques.

While this transceiver is stuffed with parts, it probably performs quite well. However, transceivers can be simple. Even more so if you throw in an SDR chip.

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Making PCB Strip Filter Design Easy To Understand

October 28, 2024 by 4 Comments

We’ve always been fascinated by things that perform complex electronic functions merely by virtue of their shapes. Waveguides come to mind, but so do active elements like filters made from nothing but PCB traces, which is the subject of this interesting video by [FesZ].

Of course, it’s not quite that simple. A PCB is more than just copper, of course, and the properties of the substrate have to be taken into account when designing these elements. To demonstrate this, [FesZ] used an online tool to design a bandpass filter for ADS-B signals. He designed two filters, one using standard FR4 substrate and the other using the more exotic PTFE.

He put both filters to the test, first on the spectrum analyzer. The center frequencies were a bit off, but he took care of that by shortening the traces slightly with a knife. The thing that really stood out to us was the difference in insertion loss between the two substrates, with the PTFE being much less lossy. The PTFE filter was also much more selective, with a tighter pass band than the FR4. PTFE was also much more thermostable than FR4, which had a larger shift in center frequency and increased loss after heating than the PTFE. [FesZ] also did a more real-world test and found that both filters did a good job damping down RF signals across the spectrum, even the tricky and pervasive FM broadcast signals that bedevil ADS-B experimenters.

Although we would have liked a better explanation of design details such as via stitching and trace finish selection, we always enjoy these lessons by [FesZ]. He has a knack for explaining abstract concepts through concrete examples; anyone who can make coax stubs and cavity filters understandable has our seal of approval.

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Coax Stub Filters Demystified

July 21, 2024 by 9 Comments

Unless you hold a First Degree RF Wizard rating, chances are good that coax stubs seem a bit baffling to you. They look for all the world like short circuits or open circuits, and yet work their magic and act to match feedline impedances or even as bandpass filters. Pretty interesting behavior from a little piece of coaxial cable.

If you’ve ever wondered how stub filters do their thing, [Fesz] has you covered. His latest video concentrates on practical filters made from quarter-wavelength and half-wavelength stubs. Starting with LTspice simulations, he walks through the different behaviors of open-circuit and short-circuit stubs, as well as what happens when multiple stubs are added to the same feedline. He also covers a nifty online calculator that makes it easy to come up with stub lengths based on things like the velocity factor and characteristic impedance of the coax.

It’s never just about simulations with [Fesz], though, so he presents a real-world stub filter for FM broadcast signals on the 2-meter amateur radio band. The final design required multiple stubs to get 30 dB of attenuation from 88 MHz to 108 MHz, and the filter seemed fairly sensitive to the physical position of the stubs relative to each other. Also, the filter needed a little LC matching circuit to move the passband frequency to the center of the 2-meter band. All the details are in the video below.

It’s pretty cool to see what can be accomplished with just a couple of offcuts of coax. Plus, getting some of the theory behind those funny little features on PCBs that handle microwave frequencies is a nice bonus. This microwave frequency doubler is a nice example of what stubs can do.

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Cavity Filters, The Black Art You Have A Chance Of Pursuing

July 4, 2024 by 12 Comments

A tuned circuit formed by a capacitor and an inductor is a familiar enough circuit, and it’s understood that it will resonate at a particular frequency. As that frequency increases, so the size of the capacitor and inductor decrease, and there comes a point at which they can become the characteristic capacitance and inductance of a transmission line. These tuned circuits can be placed in an enclosure, at which they can be designed for an extremely high Q factor, a measure of quality, and thus a very narrow resonant point. They are frequently used as filters for that reason, and [Fesz] is here with a video explaining some of their operation and configurations.

Some of the mathematics behind RF design can be enough to faze any engineer, but he manages to steer a path away from that rabbit hole and explain cavity filters in a way that’s very accessible. We learn how to look at tuned circuits as transmission lines, and the properties of the various different coupling methods. Above all it reveals that making tuned cavities is within reach.

They’re a little rare these days, but there was a time when almost every TV set contained a set of these cavities which were ready-made for experimentation.

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Passive Diplexer Makes One Antenna Act Like Two

May 22, 2024 by 24 Comments

Stay in the amateur radio hobby long enough and you might end up with quite a collection of antennas. With privileges that almost extend from DC to daylight, one antenna will rarely do everything, and pretty soon your roof starts to get hard to see through the forest of antennas. It may be hell on curb appeal, but what’s a ham to do?

One answer could be making one antenna do the work of two, as [Guido] did with this diplexer for dual APRS setups. Automatic Packet Reporting System is a packet radio system used by hams to transmit telemetry and other low-bandwidth digital data. It’s most closely associated with the 2-meter ham band, but [Guido] has both 2-meter (144.8-MHz) and 70-cm LoRa (433.775-MHz) APRS IGates, or Internet gateway receivers. His goal was to use a single broadband discone antenna for both APRS receivers, and this would require sorting the proper signals from the antenna to the proper receiver with a diplexer.

Note that [Guido] refers to his design as a “duplexer,” which is a device to isolate and protect a receiver from a transmitter when they share the same antenna — very similar to a diplexer but different. His diplexer is basically a pair of filters in parallel — a high-pass filter tuned to just below the 70-cm band, and a low-pass filter tuned just above the top of the 2-m band. The filters were designed using a handy online tool and simulated in LTSpice, and then constructed in classic “ugly” style. The diplexer is all-passive and uses air-core inductors, all hand-wound and tweaked by adjusting the spacing of the turns.

[Guido]’s diplexer performs quite well — only a fraction of a dB of insertion loss, but 45 to 50 dB attenuation of unwanted frequencies — pretty impressive for a box full of caps and coils. We love these quick and dirty tactical builds, and it’s always a treat to see RF wizardry in action.

Bluetooth Wearable Becomes Rad Synth Controller

March 1, 2024 by 1 Comment

Once upon a time, a watch was just a watch. These days, though, smartwatches have all kinds of tricks built in, from heartrate sensors, to accelerometers, gyros, and tons of networking capability. Take advantage of just some of that hardware, and you have yourself a pretty nifty controller. And that’s precisely what [Simon Brem] did.

The project is based around the capable PineTime smartwatch, which [Simon] has been using with the InfiniTime firmware. On this platform, he created an app that sends out Bluetooth MIDI commands straight from the watch. It can be used as a motion controller, where waving and angling the watch can be used to control MIDI parameters, or it can be used to sync BPM to the wearer’s heartrate. [Simon] demonstrates an example use case in a demo video, where the watch is used to control filters in pleasant ways.

We’ve seen a lot of neat watch hacks lately, as it turns out! To say nothing of the brilliant MIDI controllers that have come through these doors, as well. Video after the break.

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