Supercon 2024: A New World Of Full-Color PCBs

Printed circuit boards were once so simple. One or two layers of copper etched on a rectangular fiberglass substrate, with a few holes drilled in key locations so components could be soldered into place. They were functional objects, nothing more—built only for the sake of the circuit itself.

Fast forward to today, and so much has changed. Boards sprout so many layers, often more than 10, and all kinds of fancy geometric features for purposes both practical and pretty. But what catches they eye more than that, other than rich, saturated color? [Joseph Long] came to the 2024 Hackaday Supercon to educate us on the new world of full color PCBs.

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Supercon 2024: Killing Mosquitoes With Freaking Drones, And Sonar

Suppose that you want to get rid of a whole lot of mosquitoes with a quadcopter drone by chopping them up in the rotor blades. If you had really good eyesight and pretty amazing piloting skills, you could maybe fly the drone yourself, but honestly this looks like it should be automated. [Alex Toussaint] took us on a tour of how far he has gotten toward that goal in his amazingly broad-ranging 2024 Superconference talk. (Embedded below.)

The end result is an amazing 380-element phased sonar array that allows him to detect the location of mosquitoes in mid-air, identifying them by their particular micro-doppler return signature. It’s an amazing gadget called LeSonar2, that he has open-sourced, and that doubtless has many other applications at the tweak of an algorithm.

Rolling back in time a little bit, the talk starts off with [Alex]’s thoughts about self-guiding drones in general. For obstacle avoidance, you might think of using a camera, but they can be heavy and require a lot of expensive computation. [Alex] favored ultrasonic range finding. But then an array of ultrasonic range finders could locate smaller objects and more precisely than the single ranger that you probably have in mind. This got [Alex] into beamforming and he built an early prototype, which we’ve actually covered in the past. If you’re into this sort of thing, the talk contains a very nice description of the necessary DSP.

[Alex]’s big breakthrough, though, came with shrinking down the ultrasonic receivers. The angular resolution that you can resolve with a beam-forming array is limited by the distance between the microphone elements, and traditional ultrasonic devices like we use in cars are kinda bulky. So here comes a hack: the TDK T3902 MEMS microphones work just fine up into the ultrasound range, even though they’re designed for human hearing. Combining 380 of these in a very tightly packed array, and pushing all of their parallel data into an FPGA for computation, lead to the LeSonar2. Bigger transducers put out ultrasound pulses, the FPGA does some very intense filtering and combining of the output of each microphone, and the resulting 3D range data is sent out over USB.

After a marvelous demo of the device, we get to the end-game application: finding and identifying mosquitoes in mid-air. If you don’t want to kill flies, wasps, bees, or other useful pollinators while eradicating the tiny little bloodsuckers that are the drone’s target, you need to be able to not only locate bugs, but discriminate mosquitoes from the others.

For this, he uses the micro-doppler signatures that the different wing beats of the various insects put out. Wasps have a very wide-band doppler echo – their relatively long and thin wings are moving slower at the roots than at the tips. Flies, on the other hand, have stubbier wings, and emit a tighter echo signal. The mosquito signal is even tighter.

If you told us that you could use sonar to detect mosquitoes at a distance of a few meters, much less locate them and differentiate them from their other insect brethren, we would have thought that it was impossible. But [Alex] and his team are building these devices, and you can even build one yourself if you want. So watch the talk, learn about phased arrays, and start daydreaming about what you would use something like this for.

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Supercon 2024: Joshua Wise Hacks The Bambu X1 Carbon

Bambu Labs have been in the news lately. Not because of the machines themselves, but because they are proposing a firmware change that many in our community find restricts their freedom to use their own devices.

What can be done? [Joshua Wise] gave a standout talk on the Design Lab stage at the 2024 Hackaday Superconference where he told the tale of his custom firmware for the Bambu X1 Carbon. He wasn’t alone here; the X1 Plus tale involves a community of hackers working on opening up the printer, but it’s also a tale that hasn’t ended yet. Bambu is striking back. Continue reading “Supercon 2024: Joshua Wise Hacks The Bambu X1 Carbon”

Repairing A Samsung 24″ LCD Monitor With Funky Color Issues

The old cable in place on the Samsung monitor. (Credit: MisterHW)
The old cable in place on the Samsung monitor. (Credit: MisterHW)

Dumpster diving is one of those experiences that can net you some pretty cool gear for a reasonable price. Case in point the 24″ Samsung S24E650XW LCD monitor that [MisterHW] saved from being trashed. Apparently in very good condition with no visible external damage, the unit even powered up without issues. It seemed like a golden find until he got onto the Windows desktop and began to notice quaint red shimmering in darker areas and other issues that made it clear why the monitor had been tossed. Of course, the second best part about dumpster diving is seeing whether you can repair such issues.

Prior to disassembly it had been noted that percussive maintenance and bending of the frame changed the symptoms, suggesting that something was a bit loose inside. After taking the back cover and shielded enclosure off, a quick visual inspection of the boards and cables quickly revealed the likely suspect: broken traces on one of the cables.

Apparently somewhere during the assembly step in the factory the cable had been pushed against the PCB’s edge, causing the initial damage. Based on the listed assembly date the monitor had only been in use for a few years before it was tossed, so likely the symptoms would have begun and worsened as one after another of the traces gradually cracked and broke due to vibrations, thermal expansion, etc.

This issue made fixing the monitor very simple, however, assuming a suitable replacement cable could be found. The broken cable is a 30P 1.0 pitch PFC, with EBay throwing up a cable with similar specs for a Thomson brand TV. One purchase and anxious wait later, the replacement cable was installed as in the featured image alongside the old cable. Perhaps unsurprisingly it restored the monitor to full working order, demonstrating once again that dumpster diving is totally worth it.

2024: As The Hardware World Turns

With 2024 now officially in the history books, it’s time to take our traditional look back and reflect on some of the top trends and stories from the past twelve months as viewed from the unique perspective Hackaday affords us. Thanks to the constant stream of tips and updates we receive from the community, we’ve got a better than average view of what’s on the mind of hardware hackers, engineers, and hobbyists.

This symbiotic relationship is something we take great pride in, which is why we also use this time of year to remind the readers just how much we appreciate them. We know it sounds line a line, but we really couldn’t do it without you. So whether you’ve just started reading in 2024 or been with us for years, everyone here at Hackaday thanks you for being part of something special. We’re keenly aware of how fortunate we are to still be running a successful blog in the era of YouTube and TikTok, and that’s all because people like you keep coming back. If you keep reading it, we’ll keep writing it.

So let’s take a trip down memory lane and go over just a handful of the stories that kept us talking in 2024. Did we miss your favorite? Feel free to share with the class in the comments.

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2024 Brought Even More Customization To Boxes.py

If you have access to a laser cutter, we sincerely hope you’re aware of boxes.py. As the name implies, it started life as a Python tool for generating parametric boxes that could be assembled from laser-cut material, but has since become an invaluable online resource for all sorts of laser projects. Plus, you can still use it for making boxes.

But even if you’ve been using boxes.py for awhile, you might not know it was actually an entry in the Hackaday Prize back in 2017. Creator [Florian Festi] has kept up with the project’s Hackaday.io page all this time, using it as a sort of development blog, and his recent retrospective on 2024 is a fascinating read for anyone with an eye towards hot photonic action.

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