super_sized_3d_printer

Huge DIY 3D Printer Predictably Prints Huge 3D Items

September 8, 2011 by 36 Comments

Well, if we ever need something huge built on a RepRap, now we know who to call. [Jim] over at Grass Roots Engineering wrote in to share a large 3D print he just finished, which was extruded by an equally impressive home-built 3D printer.

The part he built consists of a bunch of hollow green tubing in a criss-cross pattern and was printed in just under 2 days. He never mentions what the part is going to be used for, but at 376 x 376 x 250mm (14.8 x 14.8 x 9.84in), he estimates that this is the biggest single part printed with a DIY 3D printer.

The printer itself is based on the RepRap, but is obviously far larger. It prints using ABS plastic utilizing a maximum build area of 403 x 403 x 322.7mm (15.86 x 15.86 x 12.7in). Built over the course of 3 years, it was fully operational in 2010 but has undergone several improvements as [Jim’s] needs have changed.

It’s a fantastic looking machine, and it seems to print quite nicely. We would sure love to have one of these in our workshop.

Continue reading to see [Jim’s] 3D printer in action.

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Delta Robot 3D Printer

September 4, 2011 by 22 Comments

Sometimes, not all our builds work out the way we hoped. That’s what happened to [Rob] and his attempt at a Delta robot that does stereo lithography. A Delta robot is capable of very fast and precise movements, so [Rob] slapped a laser module on the end of the arms. After putting some UV curing resin in front of the laser, he was left with a blob of goo and we’re trying to figure out why.

[Rob] thinks the admittedly terrible print quality was due to diffraction and the reflective build plate. If this were the case, we’d agree with the assessment that adding some dye to the resin would help. Some commentors on [Rob]’s blog have suggested that he’s running the laser too slowly. It’s a shame [Rob] scrapped his build and turned it into a plain-jane X & Y axis build. Delta robots can be really damn fast, and adding a printer to one might mean prints that take minutes instead of hours. There are a few people working to get a Delta RepRap off the ground, but this project still has another prototype or two before that happens. Check out [Rob]’s attempt at Delta robot stereolithography after the break.

Thanks to [techartisan] for sending this one in.

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RepRap Voyeurism

August 3, 2011 by 13 Comments

Hey everybody, [Nbitwonder] is building his own RepRap 3D printer. What’s special about that? Well, not much and and lot all at the same time. The art of building a self-replicating 3d printer still has a lot to do with luck and forum-crawling to make all of the decisions that go into this complicated project.

Back in March [Nbitwonder] did a collaborative project over at Thingiverse and scored himself a set of printed parts from a guy who already has one of these printers. He then order a set of the non-printable hardware and has since been assembling it. If you’re interested but haven’t already taken the plunge, there’s enough pictures and information in this set of posts to satisfy your craving… for now.

We say this build is an art because it goes beyond just plunking the pieces together. Take the print head, for instance. Instead of going with the extruder that is considered the default for a Mendel build, [Nbitwonder] is working on a variation called Greg’s Hinged Accessible Extruder. We can’t wait until the hardware assembly is done, because it’s the calibration that really interests us.

Re-manufacturing Inkjet Cartridges For 3d Printing

July 12, 2011 by 6 Comments


[Nullset] uses inkjet printer technology for his 3D printing needs. We usually think of hot-plastic printing like the RepRap or Makerbot when we hear about rapid prototyping, but this setup uses a liquid bonding agent to turn powder into a solid structure. Standard inkjet cartridges can be used to precisely place the bonding agent, but it’s hard on the heads and you have to replace them often. [Nullset] is getting pretty good at it, and decided to write a tutorial on the modifications necessary to print with bonding liquid.

At its core, the method injects binder into the cartridge through one port while using a second for drainage. [Nullset] found that the needle fittings used to inflate a basketball work great for this. He drills a couple of holes that the threaded end of the needles fit into. That connection is sealed with some epoxy, and the tubing that delivers the binder is zip-tied to the needles. A bit of purging is necessary to get rid of any old ink, but after the initial flush you’ll be up and running pretty quickly. He figures the whole process can be one in around 10 minutes once you get the hang of it.

Minecraft Is Now A 3d Design Tool

July 7, 2011 by 19 Comments

[Cody Sumter] and [Jason Boggess] are students at the MIT Media Lab, and they just came up with Minecraft.Print(), an attempt to create a bridge between Minecraft and the real world via 3D Printers.

The print is first prepared by placing obsidian, diamond, gold, and iron blocks on opposite corners of the model in Minecraft. From there, a Python script takes over and parses the world map to generate an .STL file for a RepRap or MakerBot.

So far, [Cody] and [Jason] have printed a few Companion Cubes and the model of the Enterprise D. We’re pretty impressed with the resolution of the prints, especially considering the original model is voxelated. The prints look very nice, and right now we really want to print out all the cool stuff we’ve seen, like Isengard, gigantic CPU, or maybe a Minecraft 3D printer.

Minecraft.Print() sure is a nice program [Cody] and [Jason] have there. It would be a shame if anything happened to it. Check out a video demo after the break.

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3D Printer Looks Factory Made

June 11, 2011 by 22 Comments

[Richard Sum] came up with a great looking 3D printer and put his project up as a campaign on IndieGoGo.

[Richard]’s ‘SUMPOD’ is based off the reprap like a lot of other 3D printers, but the SUMPOD has a look of professionalism to it; the printer looks like something that would come from a factory. We think a lot of thought went into the design and fabrication of this printer.

The specs of the machine aren’t too bad either. It’s build area is 150x150x100 mm, or nearly 2 inches than the Makerbot Thing-O-Matic. We asked [Richard] about the drive system of the machine, and he told us there is a linear bearing/belt setup for the x and y axes with a screw drive for the z axis. The electronics are standard NEMA 17 motors and reprap RAMPS fare, so everything electrical is tried and true.

[Richard] plans on adding a Dremel attachment for pcb and lithophane milling. We hope that some design files of the SUMPOD released, but in the mean time we’re really looking forward to seeing the progress of this project.

Inkjet Print Head Made With A 3D Printer

December 18, 2010 by 15 Comments

This is an inkjet print head made using a RepRap. The manufacturing process is both simple and ingenious. It uses a vibrating piezo buzzer to pump printing liquid through a tiny nozzle. The red disc seen above is exactly the same diameter as the piezo that resides behind it. There is a hole offset from the center to feed ink in between the two discs. Take a look at the test footage after the break.

To make the nozzle a hole was cut in the plastic disc, then a pin inserted and the whole thing was covered with hot glue. The next step was to remove the pin and shave down the glue until the narrow aperture is open. [Adrian Bowyer] is still in the testing phase for this assembly, but once he gets the bugs worked out he plans to test it with a heating element so that it can print using wax and other materials that are liquid when hot.

[Vik] tipped us off about this one after seeing the printable transistors from the other day.

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