SDR Cape For BeagleBone

March 23, 2016 by 26 Comments

In the old days if you wanted to listen to shortwave you had to turn a dial. Later, you might have been able to tap in a frequency with a keypad. With modern software-defined radio (and the right hardware) you can just listen to the entire high-frequency spectrum at one time. That’s the idea behind KiwiSDR, an open source daughterboard (ok, cape) for the BeagleBone.

The front end covers 10 kHz to 30 MHz and has a 14-bit converter operating at 65 MHz. There is a Xilinx Artix-7 A35 FPGA onboard and a GPS, too. The design is open source and on GitHub.

The interface uses the OpenWebRX project for a powerful HTML 5 interface. You can see a video of its operation below or, if you can get one of the four available slots, you can listen online. From a network point of view, the demo station in Canada worked best for us. However, there are also stations in New Zealand and Sweden.

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Metal Magic: Heat Bluing Steel Clock Hands

March 23, 2016 by 23 Comments

Metalwork of any kind is fascinating stuff to watch. When the metalwork in question is in service of the clockmaker’s art, the ballgame changes completely. Tiny screws and precision gears are created with benchtop lathes and milling machines, and techniques for treating metals border on alchemy – like heat-bluing of steel clock hands for a custom-built clock.

If you have even a passing interest in metalwork and haven’t followed [Clickspring]’s YouTube channel, you don’t know what you’re missing. [Chris] has been documenting a museum-quality open-body clock build, and the amount of metalworking skill on display is amazing. In his latest video, he covers how he heat-blues steel to achieve a wonderful contrast to the brass and steel workings. The process is simple in principle but difficult in practice – as steel is heated, a thin layer of oxides forms on the surface, enough to differentially refract the light and cause a color change. The higher the heat, the thicker the layer, and the bluer the color. [Chris] uses a custom-built tray filled with brass shavings to even out the heat of a propane torch, but even then it took several tries to get the color just right. As a bonus, [Chris] gives us a primer on heat-treating the steel hands – the boric acid and methylated spirits bath, propane torch flame job and oil bath quenching all seems like something out of a wizard’s workshop.

We’ve covered [Chris]’ build before, and we encourage everyone to tune in and watch what it means to be a craftsman. We only hope that when he finally finishes this clock he starts another project right away.

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The Internet Enabled Kill-A-Watt

March 22, 2016 by 47 Comments

The Internet of Things has been applied to toasters, refrigerators, Christmas lights, Barbies, and socks. Unsurprisingly, the Internet of Things has yet to happen – that would require a useful application of putting the Internet in random devices. One of the best ideas is a smart electric meter, but the idea behind this is to give the power company information on how much electricity you’re using, not give you an idea of how much power you’re pulling down. The answer to this is the Internet-enabled Kill-A-Watt, and that’s exactly what [Solenoid] is building for his entry into the Hackaday Prize.

Modern power meters have an LED somewhere on the device that blinks every time a Watt is used. This is the data [Solenoid]’s creation is pushing up to the Internet to relay power consumption to himself or anyone else in the world.

The hardware, like many upcoming Hackaday Prize entries, we’re sure, is based on the ESP8266 WiFi module, with a light sensor, SD card reader, and OLED display. It’s meant to mount directly to a power meter, recording power consumption and pushing that data up the network. It’s simple, but it also allows for very granular monitoring of [Solenoid]’s power consumption, something the electric company’s smart meters can’t compete with.

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Oscillator Design By Simulation

March 22, 2016 by 3 Comments

[Craig] wanted to build a 19.2 MHz crystal oscillator. He knew he wanted a Pierce oscillator, but he also knew that getting a good design is often a matter of trial and error. He used a 30-day trial of a professional simulation package, Genesys from Keysight, to look at the oscillator’s performance without having to build anything. He not only did a nice write up about his experience, but he also did a great video walkthrough (see below).

The tool generates a sample schematic, although [Craig] deleted it and put his own design into the simulator. By running simulations, he was able to look at the oscillator’s performance. His first cut showed that the circuit didn’t meet the Barkhausen criteria and shouldn’t oscillate. Unfortunately, his prototype did, in fact, oscillate.

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Converting A GameCube Controller To USB

March 22, 2016 by 24 Comments

The GameCube controller is a favorite among the console enthusiasts new and old, and with Nintendo’s recent release of the Smash Bros. edition of this controller, this is a controller that has been in production for a very, very long time. [Garrett] likes using the GameCube controller on his PC, but this requires either a bulky USB adapter, or an off-brand GameCube ‘style’ controller that leaves something to be desired. Instead of compromising, [Garrett] turned his GameCube controller into a native USB device with a custom PCB and a bit of programming.

First, the hardware. [Garrett] turned to the ATtiny84. This chip is the big brother of the ubiquitous 8-pin ATtiny85. The design of the circuit board is just under a square inch and includes connections for the USB differential pairs, 5V, signal, and ground coming from the controller board.

The software stack includes the micronucleus bootloader for USB firmware updates and V-USB to handle the USB protocol. There are even a few additions inspired by [Garrett]’s earlier shinewave controller mod. This controller mod turns the GameCube controller into a glowing hot mess certain to distract your competitors while playing Super Smash Bros. It’s a great mod, and since [Garrett] kept the board easily solderable, it’s something that can be easily retrofitted into any GameCube controller.

Quick And Easy Pressure Forming Makes Plexiglas Domes

March 22, 2016 by 29 Comments

Thermoplastics are amazingly versatile materials. Apply some heat, add a little force, and within seconds you’ve got a part. It’s not always quite that simple, but as [maxelrad] discovered, sometimes thermoforming can be as easy as blowing up a balloon.

In need of a cowling for an exterior light fixture on an experimental aircraft, [maxelrad] turned to pressure forming of Plexiglas for the hemispherical shape he needed. His DIY forming rig was a plumbing-aisle special: PVC pipe and caps, some air hose and fittings, and a toilet flange for the pressure chamber. The Plexiglas was softened in a toaster oven, clamped over the business end of the chamber, and a few puffs of air inflated the plastic to form a dome. [maxelrad] points out that a template could be applied over the plastic sheet to create the streamlined teardrop shape he needs, and he notes that the rig would likely work just as well for vacuum forming. Of course, a mold could be substituted for the template to make this a true blow-molding outfit, but that would take away from the simplicity of this solution.

There have been a fair number of thermoforming projects featured on Hackaday before, from this DIY vacuum former to a scratch-built blow molder. And while we really like the simplicity of [maxelrad]’s technique, what we’d really love to see is some details on that airplane build.

Embed With Elliot: ARM Makefile Madness

March 22, 2016 by 47 Comments

To wrap up my quick tour through the wonderland of make and makefiles, we’re going to look at a pair of possible makefiles for building ARM projects. Although I’m specifically targeting the STM32F407, the chip on a dev board that I have on my desk, it’s reasonably straightforward to extend these to any of the ST ARM chips, and only a bit more work to extend it to any ARM processor.

If you followed along in the first two installments of this series, I demonstrated some basic usages of make that heavily leveraged the built-in rules. Then, we extended these rules to cross-compile for the AVR series of microcontrollers. Now we’re going to tackle a more complicated chip, and that’s going to mean compiling with support libraries. While not required, it’s a lot easier to get an LED blinking on the ARM platforms with some additional help.

One of the main contributions of an IDE like Arduino or mbed or similar is the ease of including external libraries through pull-down menus. If you’ve never built a makefile-based project before, you might be surprised how it’s not particularly more difficult to add libraries to your project.
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