A Wireless Wood Stove Monitor

February 8, 2016 by 25 Comments

[Michel] has a wood stove in his basement for extra heat in the winter. While this is a nice secondary heat source, he has creosote buildup in the chimney to worry about. [Michel] knows that by carefully monitoring the temperature of the gases in the chimney, he can hit the sweet spot where his fire burns hot enough to keep the creosote under control and cool enough that it doesn’t burn down the house. To that end, he built a wireless wood stove monitor.

The first version he built involved an annoying 20 foot run between the basement and living room. Also, the thermocouple was mounted on the surface and made poor contact with the chimney. Wood Stove Monitor 2.0 uses a probe thermometer on an Exhaust Gas Temperature (EGT) thermocouple to measure the temperatures. The intel is fed to a thermocouple amplifier to provide a cold-compensation reference. This is shielded so that radiant heat from the stove doesn’t compromise the readings. An nRF24L01+ in the basement monitoring station communicates with another module sitting in the living room display so [Michel] can easily find out what’s going on downstairs. When it’s all said and done, this monitor will be part of a bigger project to monitor power all over the house.

Interested in using a wood stove to help heat your house? Why not build your own?

Thermaltake Gets On The 3D Printing Bandwagon

February 8, 2016 by 27 Comments

We’re interested by a move from Thermaltake, a manufacturer of computer cases, fans, and power supplies. Thermaltake has released a computer case designed to be modded by those with a 3D printer. They released a set of models that fits the new case. These are all hosted on a service much like Thingiverse. So if you want a single SSD or a whole rack, print the model. Watercooling? There’s a model for that. In concept, it’s very cool.

We’re not certain how to feel about this. Our initial impression was that if Thermaltake is going to launch a case around 3D printing, they should at lease tune their printer and get some nice prints before they take the press photos. On our second pass we became intrigued. Is this a manufacturer cutting costs, crowd-sourcing design and engineering talent for free, or empowering the user? Arguably, a computer case is a great test bed for this kind of interaction.

Despite out skepticism, we’d like to see more manufacturers take this kind of contributing interest in 3d printing. If only to see where it goes. What other products do you think would benefit from this kind of, print the product you actually want model?

Greased Lightning Shows 360 Degrees

February 7, 2016 by 41 Comments

A lot of people got drones for Christmas this year (and many Hackaday readers already had one, anyway). A lot of these drones have cameras on them. The expensive ones beam back live video via RF. The cheaper ones just record to an SD card that you can download later.

If you are NASA, of course, this just isn’t good enough. At the Langley Research Center in Virginia, they’ve been building the Greased Lightning (also known as the GL-10) which is a 10-engine tilt-prop unmanned aerial vehicle. The carbon fiber drone is impressive, sure, but what wows is the recent video NASA released (see below).

Continue reading “Greased Lightning Shows 360 Degrees” →

Robo Car Via 3G

February 7, 2016 by 20 Comments

[Emil Kalstø] has a pretty solid remote control car. We don’t mean a little car with a handheld remote you can drive around the neighborhood. [Emil’s] car has a camera and a cell phone so that it can go anywhere there’s 3G or 4G networking available.

The video (see below) shows the results (along with [Emil’s] little brother acting as a safety officer). The video offers tantalizing detail you might find useful if you want to reproduce a similar vehicle. However, it stops short of providing complete details.

The two batteries onboard will power the vehicle for over 20 hours of continuous use. The 30W motor is reduced with a chain drive to go about “walking speed.” There’s a Raspberry Pi with a Huawei 3G USB dongle onboard and [Emil] uses an XBox controller to do the steering from the warmth of his living room. Of course, a Pi can’t handle a big motor like that directly, so a Phidgets USB motor controller does the hard work. The software is written using Node.js.

The camera mount can swivel 230 degrees on a servo so that the operator can scan the road ahead. The video mentions that steering the car required a heavy-duty servo with metal gears (an earlier attempt with nylon gears didn’t work out).

Overall, it looks like a solid build. We hope [Emil] will share code and more details soon. If you can’t wait (and your insurance is paid up), you might have a go at an even bigger car. Surprisingly, there’s more than one example of that.

Continue reading “Robo Car Via 3G” →

Hackaday Links: February 7, 2016

February 7, 2016 by 25 Comments

For a very long time, the original, 11 foot-long on-screen model of the USS Enterprise from Star Trek the original series – “NCC one seven O one. No bloody A, B, C, or D.” – was housed in the Smithsonian’s Air and Space Museum in Washington, DC. Recent visitors may have noticed the Enterprise is no longer on display. It’s being restored by the finest aircraft conservators in the world. There are a few great videos showing off how much goes into restoring a cultural icon.

Last weekend Hackaday visited Sparklecon in Fullerton, CA. This means I was in LA on the last Saturday of the month. What’s so special about that? The W6TRW Swap Meet at Northrop Grumman in Redondo Beach. Here’s the pics from that. The best thing I found? A wooden acoustic coupler modem for $15. Once I told the guys at the booth what it was, the price went up to $20. Still worth it.

What’s the worst thing about modern computers? They’re all LCDs, and that means worse resolution, terrible colorspace, and monitors that are very, veeeerrrrryyyy wide. The consequence of this is a complete and total lack of screen savers. Never fear, because the flying toaster is back, this time as an SD card holder. It’s 3D printable, so if you have some white, silver, and black filament sitting around, you know what to do.

The USB Killer hit the tips line a few times this week for inexplicable reasons. We’ve seen it before, but we haven’t seen it again. Surprisingly, no one – outside a bizarre Indiegogo campaign that shouldn’t exist – has made their own USB killer. Here’s your call to action: build a USB killer, and I’ll test it out.

An SDIP-64 chip compared to a DIP-28 chip. Note the finer lead spacing on the SDIP device.
An SDIP-64 chip compared to a DIP-28 chip. Note the finer lead spacing on the SDIP device.

There’s more variety to your standard DIP-packaged chips than you might expect. The weirdest of these – at least when it comes to perfboard construction – is the SDIP, or Skinny Dual In-line Package. Instead of having a standard 0.1″ pitch between leads, the SDIP has a 0.070″ pitch. [Chuck] was having some problems looking for SDIP to DIP adapters until he found this amazing trick the connector companies don’t want you to know about. Just plop the chip in at a 45º angle, bend a few pins, and you’re good to go.

Another Use For Old Hard Drive Parts: Anemometer

February 7, 2016 by 39 Comments

So you’ve just taken apart a hard drive, and you’re looking at all the pieces on your desktop. You’re somehow compelled to use them all in different projects. Why not pull out that very high quality bearing that keeps the platters spinning at high RPMs and build this simple anemometer with it? That’s what [Sergei Bezrukov] did, and it looks like a perfect el cheapo project.

The build is fairly low-tech and entirely sufficient. The cups are made from plastic containers that used to contain pantyhose. A Hall-effect sensor and a magnet take care of measuring the rotations, feeding its signal into a PIC that calculates the wind speed from the revolution rate. The rest of the housing is PVC, with some other miscellaneous parts found at the hardware store.

To calibrate the device, [Sergei] made a second hand-held unit that he could (presumably) drive around in a car to get a baseline wind speed, and then note down the revolution rate. Once you’ve got a good reference, holding the portable unit up to the permanent one transfers the calibration.

But the star of the show, that lets the anemometer spin effortlessly, is the sweet bearing that used to spin a hard-drive platter. If you haven’t played with one of these bearings before, you absolutely should. We just ran a post on taking apart a hard drive for its spare-parts goodness so you have no excuse. If you’re feeling goofy, you can mount one onto a board, step on it with the ball of your foot, and spin. They’re quality bearings, and you’ll be surprised how quickly you can spin as you pull your arms in.

Thank [Matt] for the tip!

Repairing Vintage Clock Movements

February 7, 2016 by 3 Comments

It’s obvious that [Matthew] cares a great deal for vintage electric clocks. He is especially fond of the bedside alarm variety, which in our experience cast a warm orange glow on the numbers and emitted a faint, gentle hum. [Matthew] has written up a thorough treatment of Sunbeam movements in particular that covers identification, disassembly, cleaning, and repair.

These workhorse timepieces are cheap and fairly plentiful if you work the estate sale or thrift store circuit. Sometimes there is a bit of trouble with motor pinions disintegrating or the teeth wearing down on the nylon gears. The decades-old petroleum lubricant combined with heat from the spinning rotor can eat away at the motor pinion, causing it to crumble if disturbed.

Wishing to save some of these clocks from landfills, [Matthew] designed motor pin replacements specifically for Sunbeam electric movements, the relatively  inexpensive alternative that graced many a mid-century household clock. He only had the shaft and a broken original to work with, but was able to design a sturdy acrylic replacement using this involute spur gear builder to generate a DXF file. Then it was just a matter of creating an STL file with Rhino 3D and shipping it off to Shapeways.

If you’ve ever wanted to get into clock or watch repair, this looks like a great way to get your feet wet unless you’re ready for some serious vintage watch repair. There’s no need to reinvent the pinion because [Matthew] sells them through his site. If you have a printer, the STL files await you.