Family Pulls Together To Build Dad’s Casket

July 2, 2013 by 29 Comments

build-your-own-casket

In these modern times we don’t often hear about families building their own caskets. But this project log documenting the deceased’s brother and sons fabricating a top of the line casket is really heartwarming. You may be thinking that they wouldn’t be able to include all the features you’d find on a commercially produced model. However, we remember seeing an episode of How It’s Made about caskets and there’s not much more than carpentry and simple upholstery involved.

The build starts with a plywood box lined with thin wooden ribs for added strength. The group then wrapped it with thin strips of dimensional lumber (maybe flooring?) which look great after a coat of stain. We’re not sure where the metal brackets for the two side rails came from. If you recognize them we’d love to hear about it in the comments.

The bottom line here is that for families used to working with their hands this is a great tribute and a way to commune with each other after the recent loss.

[via Reddit]

 

Salvaging Lithium Cells And Circuits

July 2, 2013 by 29 Comments

Lithium cells outperform Nickel Cadmium and Nickel Metal Hydride in almost every way. But they also need a little bit more babysitting to get the most out of them. That comes in the form of control circuitry that charges them correctly and won’t let them get below a certain voltage threshold during discharge. We enjoyed reading about [Carlos’] Lithium cell salvage efforts as it discusses these concerns.

He wanted to salvage a Lithium power source for his projects. He had the three cell pack from a dead Macbook Pro seen in the upper left, as well as the single blown cell from a digital picture frame shown on the right. The three-pack didn’t monitor each cell individually, so the death of one borked the entire battery. He desoldered them and probed their voltage level to find one that was still usable. To prevent his project from draining the source below the 2.7V mark he scavenged that circuit board from the digital picture frame. A bit of testing and the system is up and running in a different piece of hardware.

Don’t be afraid of this stuff. If you learn the basics it’ll be easy to use these powerful batteries in your projects. For more background check out this charging tutorial.

Unlocking A Rigol Scope Once Again

July 2, 2013 by 34 Comments

Rigol scopes are finding their way onto the workbenches of makers the world over. There’s a reason for that – they’re so easily upgraded. With a simple software update, you can turn the 50 MHz Rigol o’scope into a model with 100 MHz of bandwidth. Design decisions in one model are sometimes carried over to different product lines, so eventually someone would figure out how to turn the 70 MHz DS2072 scope into the 200 MHz DS2202. A great mod that turns an $800 oscilloscope into one with the features of a $1600 scope.

There’s no internal modifications necessary for this mod; it works simply by sending a few engineering unlock codes to the scope over USB, a simple task that [Blair] implemented with a Raspberry Pi and a bit of Python code. The only fault of the hack is the scope resetting each time it’s powered off. This can, in fact, be accomplished with just about any microcontroller with a Python interpreter.

A fairly uninformative demo video is available below, or you could check out the EEVBlog thread where this mod was conceived here.

We here at Hackaday expect a small, cheap USB/microcontroller dongle thingy that automagically updates the DS2072 to show up in our inbox any day now. We thank whoever sends that in.

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Custom Handmade Boxes, Made With Steam

July 2, 2013 by 2 Comments

box factoryFrom tea sets to CD box sets, you’ll see the work of the Phillips Brothers mill on shelves all across the country. They make wooden boxes for just about any product imaginable. Interestingly, they do it the old-school way, with the entire factory powered by steam.

The wood for the boxes comes from the on-site mill, resawn and planed to the proper dimensions. These thin boards are then cut to size for each of the sides.

Most of the clients like to put their logo on their boxes, and the Phillips Brothers mill is more than happy to oblige. They brand one side of the box with a custom-made iron, permanently marking the box for the client.

The boxes are assembled with either staples or nails, enough to last for many, many years. No, there aren’t finger joints on these boxes, but with generations worth of experience in this factory, we’ll assume they know what they’re doing.

Bullet Time With A Ceiling Fan

July 2, 2013 by 29 Comments

freaking awesome

Bullet time has been around since at least the first Matrix movie (actually there was a Gap ad before that), and despite it being an oft-used cinematic technique, it still hasn’t gotten old. [Jeremiah] wanted to tap into the awesomeness of bullet time, and managed to come up with a great camera rig using only a GoPro and a ceiling fan.

The build really relies on only two components: a GoPro camera and a ceiling fan. In [Jeremiah]’s videos, a ceiling fan is mounted between two trees on a sturdy piece of lumber. The GoPro is suspended from one of the fan blades with the help of a piece of wood, a hinge, and a short bit of cable. After [Jeremiah] wired up the fan to a dimmer switch he could control the speed of the fan and Bob’s your uncle.

This isn’t the first time a GoPro has been used for a bullet time rig. In fact, our buddy [Caleb] did a similar build by spinning the camera around on a lazy suzan. Gotta love the high frame rate available on the GoPro, huh?

Vidias after the break.

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USB Sniffing With The BeagleBoard-xM

July 2, 2013 by 21 Comments

[Matlo] wrote in to share his USB sniffing project using the BeagleBoard-xM. It builds on the Google Summer of Code project from 2010 that used the non-xM version of the hardware to build a pass through USB sniffer. [Matlo] couldn’t get it to work back then, but recently revisited the project. He’s cleaned up some scripts and generally made it a bit easier for others to pull off as well.

The ARM-based BeagleBoard seen above acts as man-in-the-middle. You connect your target USB device to the board and the board to a computer. The board emulates the target device, passing packets in either direction while also logging them. The captured data is in the correct format for display using WireShark, the de facto standard for making sense of captured communication packets.

This is great for figuring out how to use USB devices on non-standard systems, or vice versa.

The Definitive Guide To Solder Stencils

July 2, 2013 by 18 Comments

Yes, we’ve seen our share of tutorials for making solder paste stencils, but [Felix] hit it out of the park with this one. It’s the definitive guide to making solder stencils at home, with quality as good as you would find in any professionally made stencil.

The material for the stencils comes from the same source as so many other DIY solder stencils – aluminium cans. The interior plastic coating and the exterior paint job are both removed with heat, acetone, and patience. After laying out the cream layer of his board in a PDF file, [Felix] used a fairly interesting transfer medium to get the toner onto the aluminum; cheap vinyl shelving paper attached to a piece of paper apparently makes for an ideal surface to transfer toner.

After transfer, the board is etched with HCl and peroxide. [Felix] is getting some very good results with his method, including a few very fine pitch IC footprints. It’s just as good as a professionally made, laser cut stainless stencil, and you probably already have all the necessary ingredients lying around your house. That’s a win anytime.