Extreme Finger Painting With A Router

November 29, 2011 by Brian Benchoff 12 Comments

Most of the time, CNC machines are used for very precise and exacting. There is another way that allows for a more “hands on” approach to routers and mills that allows for a lot more creativity and freedom. The touchCNC these guys whipped up allows anyone to finger paint with a friggin router.

From the forum post the guys sent in, they wrote a simple Android app for a tablet that allows for router control via a touch interface. There are three parts to the software. An Android app sends finger positions to a java server running on the CNC computer. This server dumps gcode into a text file. A vbscript inside the router software keeps reading from the specified file. With all this, finger movements are translated directly into machine movements.

The controls are fairly simple, like a real-life representation of Microsoft Paint. Of course there’s a ‘tap GOTO’ command that moves the router to a specified position. The router bit is lowered onto the work piece with a ‘long tap’ and stays lowered until the finger is released.

You can check out the code for touchCNC, but the guys are working on a few additional features like converting the tablets gyro output to gcode. Until then, enjoy the videos the guys posted after the break.

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MAME Cabinet 3D Modeled And CNC Milled

November 18, 2011 by Mike Szczys 8 Comments

[Entropia] is just putting the final touches on his bar-top MAME cabinet (translated). The project started out as a 3D model to get the case dimensions just right. An old laptop is being, so the enclosure was designed to fit the bare LCD assembly and hide the rest of the computer. [Entropia] had access to a CNC mill through an education program and used it to cut most of the parts for the case out of MDF.

From there the build proceeds as normal. Mounting holes for the controls were cut with a drill and hole saws. We think it’s a bit easier to lay this design out once you have the control panel itself milled, rather than try to get it right in the 3D model. The image above is part way through the build. Since it was taken the case has been painted and a sound system was added but it looks like it’s still waiting for a bezel over the LCD and a marquee for the masthead.

You can see a demo of the game selection UI after the break.

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The Cheapest And Easiest 3D Printer We’ve Seen So Far

November 18, 2011 by Brian Benchoff 30 Comments

3D printers are awesome, but boy are they frustrating. If you’ve built a RepRap Mendel, Prusa or Huxely, you know there’s nothing quite like trying to get a washer off of a threaded rod without disassembling the entire machine. This frustration in part sourcing, assembling and correctly aligning a printer is where printers like the Makerbot find their niche. There’s a new printer on the block that promises a 45 minute assembly time and less than 2 hours from starting the build to first print. It will do all this for under $500, electronics and motors included.

From the Flickr photoset, we can see that the Printrbot has 2 motors for the z-axis, uses sanguinololu electronics, and uses a derivative of Wade’s extruder – all proven design choices. Unlike the RepRaps, most of the frame is actually printed, and not built out of threaded rods. This drastically reduces the assembly and calibration time.

The inventor of the Printrbot, [Brook Drumm], has a Kickstarter up where he’s selling complete kits (electronics, motors and vitamins) for $499. This beats the very inexpensive SUMPOD in affordability. We haven’t been able to find the 3D design files for the Printrbot (although you can buy these printed parts for $75), and there’s no word on the build volume of the stock printer. That being said, the printrbot does have pretty good resolution. Check out the video of a Printrbot in action after the break.

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Polar Pen Plotter Draws Huge Images Very Slowly

November 17, 2011 by Brian Benchoff 7 Comments

[Euphy] just posted an Instructable of his Polargraph drawing machine that’s able to draw huge images slower than molasses in November. The plotter only uses two stepper motors to control the position of the pen and can be made nearly entirely from salvaged parts – [Euphy] built his for just about £150.

The Polargraph uses two stepper motor on the top corners of a large, flat surface. A weighted pen carriage is attached to both motors with beaded cord that’s often seen in window blinds. By controlling the distance from the carriage to each motor, the position of the pen can be precisely controlled. It’s not a very fast way of drawing an image (check out the real-time video), but it sure is interesting to watch.

There have been a few other rope-and-chain plotters, like Der Kritzler and Hektor. [Euphy]’s work is the is one of the best documented builds we’ve seen, and he’s also put up the code and a website.

We really could have used [Euphy]’s plotter when we wanted to draw some whiteboard art. While we’re out dumpster diving for some small stepper motors, check out the time-lapse video of the Polargraph after the break.

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A Technique To Avoid Warping On Large 3D Prints

November 15, 2011 by Mike Szczys 42 Comments

[Jamie Mantzel] figured out his own way of 3D printing large objects without fear of warping. First a bit of background information. When using a 3D extrusion printer like the RepRap or Makerbot, prints that span a large area tend to warp. That’s because these printers lay down one thin layer of plastic at a time. If the first layer cools too much, it will shrink a bit before the next layer is laid down. As that second layer cools it pulls the part toward the center, eventually bowing the part which causes it to hit the extruder head.

After having several prints encounter this issue [Jamie] decided to alter his design so that it wouldn’t cause these stresses. The first thing that he did was to add alternating voids to a layer between the raft and the actual part. You can see these as notches on the bottom the piece pictured above. This takes care of the initial stresses from the first layer. Next, he adds holes wherever he can in the main body of the part. This is especially important on the edges of the piece where the warping forces will be the greatest.

He also moved the starting position of the bed closer to the extruder head. His hope is that this will help the raft bond better, and resist pulling away from the bed during printing.

See his video explanation of his adventure after the break.

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Build Your Own Stereolithographic 3D Printer

November 14, 2011 by Mike Szczys 26 Comments

[Andy’s] 3D printer build uses lasers to create objects from goo. The Stereolithographic process uses resin that is cured by UV light to create the finished product. A single laser mounted to a CNC gantry is able to precisely target a point on the surface of the resin to begin the printing process. As the layers are built up, the stage, which is mounted on the Z axis, slowly sinks into the resin vat. So basically you’re printing from the bottom up but the laser never moves up or down. There’s a time-compressed video of an object being printed embedded after the break. It illustrates the process better than we can describe it.

We think [Andy] really went all out with his write-up of the build process. The quality he achieves in his prints is quite excellent, but you must consider the cost versus an extrusion-based 3D printer. One liter of the UV resin he prints from can cost over $200.

If this sounds familiar it’s because we got a sneak peek at it back when we looked in on his Delta robot work.

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Half-tone CNC With Man-powered Z Axis

November 14, 2011 by Mike Szczys 10 Comments

We think this is an intriguing take on half-tone art. It’s a CNC machine that uses an Arduino and two stepper motors to draw on a paper-covered drum. But you’re not just going to set it and forget it. To simplify the device, the Z-axis is not mechanized, but requires the dexterous opposing digit of a person to actuate.

The first prototype used a frame cut from plywood, but the developers moved to some attractive laser-cut Lexan for the final version. The rotating drum was inspired by observing the off-set printing process. It greatly simplifies the build when compared to a flat CNC bed. But including a Z-axis solution that could account for differently sized dots really opens a can of worms. Because of this, the choice was made not to automate that task, but to leave it up to the user. A clickable Sharpie does the marking. When the pen is in place, you click the plunger to hold the felt tip against the paper until a dot of the appropriate size has leeched onto the paper.

It’s not a bad solution to the problem. Especially if you don’t have the high-end milling equipment necessary to do this on a piece of plywood.

[Thanks Dron]