Sustainability Hack: Wind Turbine Battery Charger

September 27, 2011 by Mike Szczys 16 Comments

Hit your parts bin and set aside an afternoon to build a wind turbine that recharges batteries. You can see two AA batteries hanging off the side of this small generator. You only need a few parts to make this happen, and chances are you have them sitting in your junk bin already.

The generator itself is a small stepper motor which can be pulled from a floppy disk drive or a scanner. The blade is cut from a single piece of 3.5″ (90mm) PVC pipe, with another piece of smaller-diameter pipe serving as the body of the turbine. The tail-fin makes sure it’s always pointing into the wind and was made from some plywood. As the blade spins, a current is induced on the control pins of the stepper motor. By building a pair of bridge rectifiers and using an RC filter you’ll get the most out of the generated current.

This turbine can charge a pair of NiCad batteries in about 10 hours, but it might be worth developing some smart circuitry to manage charging. If it were able to choose between a dedicated storage battery and the on-board battery holder you could put all of the wind energy to good use.

[Thanks Michael]

A Solar-Powered Automatic Chicken Coop

September 21, 2011 by Jeremy Cook 21 Comments

Although we’ve featured many chicken-related hacks here, this chicken coop features a solar-powered door to save one from having to open up the coop in the morning. As [chrisatronics] puts it “keeping chickens has one major drawback: You have to get up with them in the early morning and open the door at the coop. Everyday. Including Sundays and holidays.” This would help explain why so many people seem to be hacking their coops.

Solar power may be an interesting idea in itself, but when coupled with the fact that a chicken coop isn’t necessarily near a power supply, this becomes a very expedient solution. Controlling the setup is a MSP430 microcontroller (programming featured here for Linux) with a salvaged windshield wiper gearmotor. [Chrisatronics] did a great job writing this hack up, so if you want to try this yourself, make sure to check out the article.

Also, don’t forget to check out the video after the break for the ‘coop in action! Continue reading “A Solar-Powered Automatic Chicken Coop” →

Grow Your Own Fresh Salad Year Round With This Cheap Hydroponic Setup

September 16, 2011 by Mike Szczys 53 Comments

With fall approaching you might think about moving your gardening inside. [Jared] used cheap and readily available materials to make these salad-green trays. When used with his grow lights and tent (which he built during a different project) he was able go from seed to salad-bowl in just four weeks.

A pair of plastic storage bins act as the base, keeping the water right where it should be. Some holes cut into a piece of solid foam insulation holds a set of plastic pots in place, allowing the water to leech into the Rockwool that holds each plant in lieu of soil. To aerate the water [Jared] grabbed a cheap aquarium pump, splitting the output into several different branches. Each has its own check valve to ensure that a pump failure doesn’t let the water find its way out of the plastic tube. A set of bubble stones breaks up the output, helping to mix it with the water.

This isn’t quite as easy to pull off if you don’t already have a grow light. But you can always make it worth the investment if you decide to start next summer’s garden from seed. Or perhaps you can try to make your own using a varation of this shop lighting hack.

[Thanks Jayson]

Engine Hacks – A DIY Methane Generator

September 11, 2011 by Jeremy Cook 19 Comments

All “methane generator” jokes aside, This one actually serves a useful purpose. Although not an engine hack per se, methane can be used to run an engine. As the traditional method of powering an internal combustion engine, gasoline, gets more and more expensive, alternatives will have to be found. If you happen to live on a farm, or have access to a source of organic waste, this method could serve as a viable one.

One would need quite a bit of waste, as each kilogram yields around 400 liters of methane gas. This amount is enough to run a gas light for around 4 hours. Any sort of useful engine would require quite a bit more than this (chicken farm possibly?).

A process for converting waste to fuel is illustrated in the video after the break. Extreme caution should be used if attempting to do something like this. There is a danger of not only flammable gas leaking and catching on fire or exploding, but the organic material can be quite toxic as well. Continue reading “Engine Hacks – A DIY Methane Generator” →

High Efficiency Solar Charger Circuit Tops Off Those Lead-acid Batteries

September 10, 2011 by Mike Szczys 21 Comments

Make your next project solar-powered with this charging circuit. It’s completely through-hole, and there are no microcontrollers that need to be flashed. If you can source parts and are handy with a soldering iron building this will be a breeze.

Both the maximum system voltage and the low voltage drop out are configurable. After assembly, you just need to attach a regulated power supply to the load terminals. Tune the power supply to the max voltage and turn a potentiometer until an LED comes on, then repeat the process for the drop out voltage. Board artwork for the two-sided PCB and a schematic are available from the page linked at the top. If you’re not into etching your own circuit boards you can buy one for around $10.

[Thanks Murray]

Repeat Timer Hacked For 35 Minute Hydroponic Cycles

September 9, 2011 by Mike Szczys 29 Comments

[GrowColt] shows you how to modify a lamp timer for use with hydroponics. You can pick up this type of mechanical timer at most local big box stores for around $5. The timer plugs into an outlet, and the device you want to operate plugs into it. [GrowColt’s] end goal is to make the timer repeat every 35 minutes, routing power to the connected device for about 50 seconds each cycle. It will operate the pumps and misters in his hydroponic garden to keep the plants hydrated and keep the nutrients flowing.

We’ve embedded his detailed process after the break. It’s not all that difficult, requiring a few common hand tools, some glue, and rubber washer. There’s a gear box inside which controls the timer. Reorganizing that gearing makes it repeat more frequently.

Not into hydroponics, but looking for watering help with your greenhouse? Check out this system which monitors water sensors and dispenses H2O accordingly.

Continue reading “Repeat Timer Hacked For 35 Minute Hydroponic Cycles” →

Winterizing: Keeping The Drafts Out Of Double-hung Windows

August 23, 2011 by Mike Szczys 22 Comments

[Rumplestiltskin] has had work done on his double-hung windows to help prevent drafts and keep them in good working order. But there are still a few that rattle, and let in the cold of winter. Not this year; he’s added a small feature to the jamb that will keep out the cold weather.

A pair of jointing blocks were added to each window. The small block seen above is attached to the window jam with a couple of all-purpose screws, and hosts a machine screw which points toward the window frame. Since there is weather stripping between the two window frames, and between the frame and the outer jamb, tightening this screw will snug the frames up to close any small gaps. This has the unintended consequence of prohibiting the window from being opened (unless you don’t mind scraping the paint as the machine screw slides across the wood). But if only used in the winter months this is a viable solution.