Repair Parts From Unlikely Sources

February 27, 2011 by Mike Nathan 39 Comments

baby_swing_motor_replacement

[Jay] sent us some details of a quick fix for a baby swing he owns, along with the unlikely place where he found replacement parts. We showed you a pair of his creations earlier this week, which you might recall. As luck would have it, the motor on the baby swing he modified burned out shortly after we featured his hack. Don’t worry – he didn’t break the swing when he hacked it, nor is there a Hack-a-Day curse. It’s purely coincidence, we swear!

The swing is about 7 years old so the burned out motor wasn’t that huge a surprise. After doing some research, it was looking like he would likely need to shell out $70-$100 for a replacement motor. He luckily stumbled upon a forum thread that said a motor from a cheap air freshener was a perfect match, so he gave it a shot. Sure enough, it was the same motor, but with more torque. All it took was $5 to get the swing up and running good as new.

It just goes to show that you never know useful common items can be until you take them apart to see what’s inside.

DIY Hot Air Hand Dryer – An OCD Sufferer’s Best Friend

February 25, 2011 by Mike Nathan 38 Comments

diy_hot_air_hand_dryer

[haqnmaq] admits that he suffers from Obsessive Compulsive Disorder and on occasion, can be found washing his hands up to 20 times an hour. Very distrustful of cloth towels, he exclusively uses paper towels to dry his hands, to the tune of 2-3 rolls a day. In an effort to lessen the impact his OCD has on the environment and his wallet, he decided to build an automated hot air hand dryer using a 555 timer, which doubles as his entry in the 555 Design Contest.

The concept behind his project is to use a hair dryer as a hot air source, relying on a phototransistor and a pair of IR LEDs to detect when hands are placed under the dryer. When a pair of hands are detected, a relay is triggered and the hair dryer is turned on. Once the dryer has run for a pre-determined but adjustable time, the relay is opened, and the hair dryer turns off.

It’s a pretty simple project, but one that is quite useful, whether you suffer from OCD or not. The only thing he might want to watch out for is the restricted air flow to the dryer, since it is mounted in a sealed plastic container – a few seconds with a hole saw should remedy the problem quite easily.

Want to see the hand dryer in action? Keep reading for a short video demonstration.

[Thanks Ryan]

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Propane Tank-ard

February 25, 2011 by Kevin Dady 22 Comments

[hpstoutharrow’s] new instructable is a neat idea on how to re-use those single use small propane bottles by turning it into an insulated canteen. Once the bottles are emptied through normal use, the safety valve is popped loose and allowed to vent. There are also comments on the article that suggest that the bottle be submerged to ensure all gas is gone, and we think that is wise too.

Once safe to work on, the bottom is cut open and the stem is cut off leaving a empty shell, a soda bottle is shrunk down by boiling water inside of it for a little bit, then is fit inside the propane bottle. The top of the soda bottle is held in place by an O-ring, the safety pressure hole plugged up and the whole thing is filled with spray “expand-o-foam” locking everything in place and adding insulation.

Though using a thermoplastic bottle as its liner does not invite hot beverages to the party, it seems to do the job just fine for cold drinks, and it makes for a interesting conversation piece out on the campground.

Join us after the break for a quick how-to video.

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555 Two-fer – Baby Swing Upgrade And A Headphone Tube Amp

February 24, 2011 by Mike Nathan 22 Comments

baby_swing_tube_amp

[Jason] sent in two 555 timer driven items that were worth sharing, both of which are entries in the 555 Design Contest.

The first item is a circuit that automatically resets an infant swing. [Jay], who built both items, has an infant swing for his daughter that spins a mobile and plays music. It’s great but it only works for 7 minutes and 15 seconds before a button push is required to trigger it again. He found this limitation to be annoying, and as I have owned the same swing, I can echo his frustrations. He probed the swing and found that a 5v pulse was required to reactivate the mobile, but it had to be sent after it turned off to have any effect. He put together a simple circuit that would do the button pushing for him, as you can see in the video below.

[Jay’s] other entry is a headphone tube amp using a quartet of 6DJ8 vacuum tubes. The 555 timer in the amp is used to drive a FET and the hand-wound transformer he built for the amp. You can see a video of the amp in action below as well.

The projects are lacking a thorough write-up, but he does provide schematics for both the swing reset switch and the tube amp for those looking to replicate either item.

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Der Wafflemeister 3000

February 24, 2011 by Mike Nathan 19 Comments

der_wafflemeister3000

When people think about robots, a few different things come to mind. We like robots because they take care of tedious work. Robots are great for accomplishing tasks in hazardous environments too. When the [Chalmers Robotics Society] thinks about robots however, they think, “Breakfast!”

The CRS constructed a sweet automatic waffle cooking machine known as the Wafflemeister3000. It can produce up to 5 waffles at a time, cooking them to a nice golden brown in a little over 3 minutes. Think about that for a second – that’s about 90 waffles an hour!

This project isn’t exactly new, with the second iteration having been completed in 2007. However, since the third version features a 400% increase in production volume, we thought it was worth a mention.

Be sure to check out the video below of the Wafflemeister3000 doing its thing.

[via Neatorama]

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555 Timer-based Charge Controller

February 24, 2011 by Mike Nathan 13 Comments

555_charging_controller_circuit

Several years ago [Michael Davis] built a charge controller for his wind turbine and published his construction plans online. This build became quite popular, especially among people that live in remote regions. He states that he is flooded with email each day with questions about his charge controller from people trying to troubleshoot its construction or from people who are unable to source the proper parts.

In order to make things easier for people, he decided to revisit his controller design to see what could be improved, and more importantly, what could be removed. The revision was shelved for awhile, but while in the process of working on another project, he realized that most of his original circuit could be easily replaced with a 555 timer. Since the 555 chip is so ubiquitous, he figured it was a fantastic way to simplify his charger, even if he wasn’t using the chip in the manner for which it was originally designed.

He continued revising his charger, sourcing very basic components and simplifying the circuitry enough that even he was able to build it correctly the first time around. Needless to say, this charging circuit will be his entry in the 555 Design Contest.

Be sure to keep reading for a quick video of his charger in action.

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Self-regulating Water Heater

February 23, 2011 by Mike Nathan 74 Comments

netduino_controlled_energy_saving_water_heater

Most everyone is looking to live a little greener these days, with motivating factors typically being the preservation of the environment or financial considerations. [Fabien] fit into the latter category after realizing that about 25% of his monthly gas bill went to heating the water he and his family use each day. After a few calculations, he found that they only required hot water 68 of the 168 hours per week that the water heater was typically running. He figured the best way to save a few dollars was to rig the water heater to turn itself down when it wasn’t being used.

He connected a servo to the temperature control knob on his water heater, allowing it to be adjusted by a microcontroller. Having a rough idea as to the schedule his family keeps during an average week, he wrote an application for his Netduino that would actuate the servo when needed. A DS1307 real-time clock was wired to the Netduino for accurate timekeeping, so as to ensure [Fabien’s] wife never had to endure a cold shower.

It’s a shame that most water heaters don’t ship with some sort of programmable thermostat like you see with newer HVAC systems, but this hack is definitely a step in the right direction.

Continue reading to see his power-saving water heater in action.

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