Humble 555 Gets A Boost For ESR Meter

September 4, 2024 by Al Williams 6 Comments

[Peter Demchenko] wanted to use a low power TS555 in an ESR meter design. The problem is, he needed to handle significant current sink requirements for cases where the capacitor under test had a low ESR. The TS555 wasn’t up to the task.

However, [Peter] made an interesting observation. the output pin of the device can sink or source current. However, the discharge pin is exactly the same output but can only sink current.

But what if you tied them together? Using some equalizing resistors, that’s exactly what he did, and this roughly doubles the rated current sink capability. According to [Peter], you do make the circuit more sensitive to power supply variations, but that could be an acceptable trade, depending on your application.

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A Little Optical Magic Makes This Floating Display Pop

August 29, 2024 by Dan Maloney 4 Comments

If there’s a reason that fancy holographic displays that respond to gestures are a science fiction staple, it’s probably because our current display technology is terrible. Oh sure, Retina displays and big curved gaming monitors are things of wonder, but they’re also things that occupy space even when they’re off — hence the yearning for a display that can appear and disappear at need.

Now, we’re not sure if [Maker Mac70]’s floating display is the answer to your sci-fi dreams, but it’s still pretty cool. And, as with the best of tricks, it’s all done with mirrors. The idea is to use a combination of a partially reflective mirror, a sheet of retroreflective material, and a bright LCD panel. These are set up in an equilateral triangle arrangement, with the partially reflective mirror at the top. Part of the light from the LCD bounces off the bottom surface of the mirror onto a retroreflector — [Mac] used a sheet of material similar to what’s used on traffic signs. True to its name, the retroreflector bounces the light directly back at the semi-transparent mirror, passing through it to focus on a point in space above the whole contraption. To make the display interactive, [Mac] used a trio of cheap time-of-flight (TOF) sensors to watch for fingers poking into the space into which the display is projected. It seemed to work well enough after some tweaking; you can check it out in the video below, which also has some great tips on greebling, if that’s your thing.

We suspect that the thumbnail for the video is a composite, but that’s understandable since the conditions for viewing such a display have to be just right in terms of ambient light level and the viewer’s position relative to the display. [Mac] even mentions the narrow acceptance angle of the display, touting it as a potential benefit for use cases where privacy is a concern. In any case, it’s very different from his last sci-fi-inspired volumetric display, which was pretty cool too.

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You Can Get A Precision Instrument-Guided Landing Even In Antarctica

August 23, 2024 by Lewin Day 8 Comments

Traditional airports spend big money to install instrument landing systems (ILS) to guide planes in safely. In places like Antarctica, though, it’s simply not possible to permanently install a massive antenna array for localization, particularly with all the ice shifting about on the regular. As covered by Flightradar24, the solution to this is to use a transponder landing system (TLS) instead.

A TLS tracks planes by using multilateration—basically, transponder signals are picked up by multiple antennas and the time delays are used to figure out the position of the aircraft. It then sends the guidance signals a plane would normally expect to receive from an ILS transmitter array, for horizontal and vertical guidance. These signals appear to the plane to be coming from antennas located as per a typical ILS array, with the TLS able to generate signals from ‘virtual emanation points” as needed. This allows the TLS to generate different landing approaches to suit different planes and conditions. From the pilot and aircraft side, it’s all perfectly transparent.

In Antarctica’s McMurdo station, landings are handled by a TLS system that barely takes up more space than a single shipping crate. The system can be set up in just a few hours, unlike a traditional ILS which takes significant installation work spanning weeks or months at best. At the moment, though, the landing strip at McMurdo is stable enough that the system only needs periodic realignment every three years or so.

You might assume that if you’re approaching Antarctica by plane, everything would be on manual. However, the creature comforts of modern airports are available even at one of the the most southerly airports on Earth!

Farewell Magnetic Stripe

August 21, 2024 by Al Williams 114 Comments

For decades, the magnetic stripe has been ubiquitous on everything from credit cards to tickets to ID badges. But the BBC reports — unsurprisingly — that the mag stripe’s days are numbered. Between smartphones, QR codes, and RFID, there’s just less demand for the venerable technology.

IBM invented the stripe back in the early 1960s. The engineer responsible, [Forrest Parry], was also involved in developing the UPC code. While working on a secure ID for the CIA, his wife suggested using an iron to melt a strip of magnetic tape onto the card. The rest is history.

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Categorizing Steel

August 18, 2024 by Al Williams 24 Comments

In the movie Conan the Barbarian, we hear a great deal about “the riddle of steel.” We are never told exactly what that riddle is, but in modern times, it might be: What’s the difference between 4150 and 1020 steel? If you’ve been around a machine shop, you’ve probably heard the AISI/SAE numbers, but if you didn’t know what they mean, [Jason Lonon] can help. The video below covers what the grade numbers mean in detail.

The four digits are actually two separate two-digit numbers. Sometimes, there will be five digits, in which case it is a two-digit number followed by a three-digit number. The first two digits tell you the actual type of steel. For example, 10 is ordinary steel, while 41 is chromium molybdenum steel. The last two or three digits indicate how much carbon is in the steel. If that number is, say, 40, then the steel contains approximately 0.40% carbon.

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Spy Tech: Making Microdots

August 17, 2024 by Al Williams 17 Comments

It isn’t just a spy movie trope: secret messages often show up as microdots. [The Thought Emporium] explores the history of microdots and even made a few, which turned out to be — to quote the video you can see below — “both easier than you might think, and yet also harder in other ways.”

If you want to hide a secret message, you really have two problems. The first is actually encoding the message so only the recipient can read it. However, in many cases, you also want the existence of the message to be secret. After all, if an enemy spy sees you with a folder of encrypted documents, your cover is blown even if they don’t know what the documents say.

Today, steganography techniques let you hide messages in innocent-looking images or data files. However, for many years, microdots were the gold standard for hiding secret messages and clandestine photographs. The microdots are typically no bigger than a millimeter to make them easy to hide in plain sight.

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More Microwave Metal Casting

April 16, 2024 by Dan Maloney 10 Comments

If you think you can’t do investment casting because you don’t have a safe place to melt metal, think again. Metal casting in the kitchen is possible, as demonstrated by this over-the-top bathroom hook repair using a microwave forge.

Now, just because it’s possible doesn’t mean it’s advisable. There are a lot better ways to fix something as mundane as a broken bathroom hook, as [Denny] readily admits in the video below. But he’s been at the whole kitchen forging thing since building his microwave oven forge, which uses a special but easily constructed ceramic heat chamber to hold a silicon carbide crucible. So casting a replacement hook from brass seemed like a nice exercise.

The casting process starts with a 3D-printed model of the missing peg, which gets accessories such as a pouring sprue and a thread-forming screw attached to it with cheese wax. This goes into a 3D-printed mold which is filled with a refractory investment mix of plaster and sand. The green mold is put in an air fryer to dry, then wrapped in aluminum foil to protect it while the PLA is baked out in the microwave. Scrap brass gets its turn in the microwave before being poured into the mold, which is sitting in [Denny]’s vacuum casting rig.

The whole thing is over in seconds, and the results are pretty impressive. The vacuum rig ensures metal fills the mold evenly without voids or gaps. The brass even fills in around the screw, leaving a perfect internal thread. A little polishing and the peg is ready for bathroom duty. Overly complicated? Perhaps, but [Denny] clearly benefits from the practice jobs like this offer, and the look is pretty cool too. Still, we’d probably want to do this in the garage rather than the kitchen.
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