knob

23 Articles

Building A Better Automotive Rotary Controller

May 21, 2026 by 9 Comments

If you’ve ever spent time in a modern BMW, you’ve probably fussed about with the goofy iDrive controller. It’s a rotary knobbery slidery thing that just never really feels that good to use. [Garage Tinkering] was inspired to try and build a better version for his own car.

The first order of business was to choose the right knob as the core of the build. [Garage Tinkering] eventually landed on the Crowpanel 1.28″ rotary knob which integrates a push-button encoder, a round screen, and an ESP32-S3 all into one convenient package. He then set about designing a 3D printed housing that would integrate it into the vehicle’s interior, along with a diffuser ring for the knob’s inbuilt LEDs and some additional buttons for added control. The goal is to use the rotary control as the human interface for a broader system being implemented in the vehicle, which will feature a larger infotainment screen and multiple digital gauges. The rotary control will allow switching things like interior and underglow lighting, and display of other vehicle parameters.

The cool thing about building your own gear is that you can make it work exactly the way that suits you. We’ve seen great hacks in this realm before, too, like this rad car data display.

Continue reading “Building A Better Automotive Rotary Controller” →

Android Head Unit Gets Volume Knob Upgrade

January 17, 2025 by 21 Comments

Touch screen head units are pretty much the norm these days. Many compromise with annoying on-screen volume controls or tiny buttons. If you find yourself with such a unit, you  might like to hack in a real volume knob. [Daniel Ross] shows us how to do just that.

The build uses an ATMega328 as the heart of the operation, though [Daniel] notes an Arduino Uno or Mini would have done just fine. It’s set up with a 74HC14 hex Schmitt trigger, and a CD4066 quad bilateral switch on a custom PCB. As for the volume knob itself, it’s not a real analog pot, instead it’s using a rotary encoder with a center push button. The way it works is that the Arduino reads the encoder, and figures out whether you’re trying to turn the volume up or down based on the direction you’re turning it. It then sends commands to the CD4066 to switch resistors in and out of circuit with lines going to the stereo to emulate the action of volume buttons on the steering wheel.

[Daniel’s] guide explains how everything works in greater detail, and how you can calibrate your head unit to accept these signals while preserving the function of your actual steering wheel volume buttons. Then you just have to find a neat way to integrate the knob into your existing dashboard.

We don’t see as many car stereo hacks in this era when infotainment systems rule all, but we’ve seen some great stuff from older vehicles over the years. Video after the break.

Continue reading “Android Head Unit Gets Volume Knob Upgrade” →

Steel Reinforcement Toughens Cracked Vintage Knobs

September 21, 2024 by 8 Comments

Nothing can ruin a restoration project faster than broken knobs. Sure, that old “boat anchor” ham rig will work just fine with some modern knobs, but few and far between are the vintage electronics buffs that will settle for such aesthetic affrontery. But with new old stock knobs commanding dear prices, what’s the budget-conscious restorationist to do? Why, fix the cracked knobs yourself, of course.

At least that’s what [Level UP EE Lab] tried with his vintage Heahkit DX60 ham transmitter, with pretty impressive results. The knobs on this early-60s radio had all cracked thanks to years of over-tightening the set screws. To strengthen the knobs, he found some shaft collars with a 1/4″ inside diameter and an appropriate set screw. The backside of the knob was milled out to make room for the insert, which was then glued firmly in place with everyone’s go-to adhesive, JB Weld. [Level UP] chose the “Plastibonder” product, which turns out not to be an epoxy but rather a two-part urethane resin, which despite some initial difficulties flowed nicely around the shaft collar and filled the milled-out space inside the knob. The resin also flowed into the channels milled into the outside diameter of the shaft collars, which are intended to grip the hardened resin better and prevent future knob spinning.

It’s a pretty straightforward repair if a bit fussy, but the result is knobs that perfectly match the radio and still have the patina of 60-plus years of use. We’ll keep this technique in mind for our next restoration, or even just an everyday repair. Of course, for less demanding applications, there are always 3D printed knobs.

Continue reading “Steel Reinforcement Toughens Cracked Vintage Knobs” →

A Tiny Knob Keeps You In Control

August 11, 2024 by 35 Comments

There are many forms of human interface device beyond the ubiquitous keyboard and mouse, but when it comes to fine-tuning a linear setting such as a volume control there’s nothing quite like a knob. When it comes to peripherals it’s not the size that matters, as proven by  [Stefan Wagner] with the Tiny Knob. It’s a very small PCB with a rotary encoder and knob, an ATtiny85, a USB port, and not much else.

It uses the V-USB software implementation of USB HID, and should you have a need for a Tiny Knob of your own you can find all the files for it in a GitHub repository. There’s even a very professional-looking 3D-printed enclosure for the finishing touch. We like this project for its simplicity, and we think you might too.

Over the years we’ve brought you more than one knob, they appear to be a popular subject for experimentation. If you’re up for more, have a look at this one.

Making A Guitar Go To Eleven, The Hard Way

December 21, 2023 by 10 Comments

At the end of the day, all it takes to make a guitar go to eleven is a new knob. Making the knob is another thing — that takes a shop full of machine tools, the expertise to use them, and a whole bunch of time. Then again, if you’re pressed for time, it looks like a 3D printer will do nicely too.

While the 3D printing route is clearly the easier option, it sure seems as if [Chronova Engineering] is more about the journey than the destination. In need of some knob bling for an electric guitar, he takes us through the lengthy process (nicely summarized in the video below) of crafting one from a bar of solid brass. Like all good machining projects, this one starts with making the tools necessary to start the actual build; in this case, it’s a tool to cut the splines needing to mate with the splines on the guitar’s potentiometer shaft. That side quest alone represents probably a third of the total effort on this project, and results in a tool that’s used for all of about 30 seconds.

Aside from spline cutting, there are a ton of interesting machining tidbits on display here. We particularly liked the use of a shaping technique to form the knurling on the knob, as opposed to a standard rotary method, which would have been difficult given the taper on the knob body. Also worth noting are the grinding step that puts a visually interesting pattern on the knob’s top surface, as well as the pantograph used to etch the knob’s markings.

Congrats to [Chronova Engineering] for a great-looking build, and the deep dive into the machinist’s ways. If you’re still interested in custom brass knobs but don’t have a machine shop, we can help with that.

Continue reading “Making A Guitar Go To Eleven, The Hard Way” →